Why are salient pole rotors preferred in hydro plants?

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In summary: Probably because the distortion induced by the large variation in air gap flux is much smaller than in the case of the hydro plant. Thanks for the clarification!In summary, the salient rotors are preferred over cylindrical rotors because they are easier to construct and have a smaller variation in air gap flux. There are also some advantages to using salient rotors over cylindrical rotors in slow-speed applications, such as with hydro power plants.
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LagCompensator
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Hi all,

I tried to post in this post https://www.physicsforums.com/threads/salient-and-non-salient-pole-synchronous-generator.878198/ but I now realize that creating a new thread might have been better.So...
  • Salient rotors are not used in high rotational speed applications, and we must use cylindrical rotors due to mechanical reasons, OK I get that.

  • Why are salient rotors the "preferred choice" at low speed applications, such as in hydro power plants? What are the advantages of salient rotors (electrical and/or mechanical), since hydro power plants use salient rotors over cylindrical rotors at low speed applications?
  • Are there any benefits of having a non-uniform air gap compared to having an uniform air gap, and hence uniform flux distribution(?)?

Best regards
 
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If you want to make 60 Hz power (or 50 Hz), with a low speed generator, it takes many, many poles. The construction of so many poles on a round rotor would be very difficult to get enough turns on each pole. Look at a round rotor and see how the turns are laid into the surface of the rotor. Commercial generators almost always use 3600 rpm (or 3000 rpm) with a two pole rotor. Now imagine trying to wind perhaps 20 poles on a round rotor.
 
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  • #3
Back to basics:

Voltage is in proportion to relative velocity between the conductor and the magnetic field.
In a slow turning water turbine it takes huge diameter to get much velocity.

I think you'd rather assemble this from separate pieces than machine it out of a solid forging.

upload_2017-7-12_22-14-16.png


see also https://www.gepowerconversion.com/sites/gepc/files/product/Hydro%20Generator%20Brochure.pdf
 
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Thanks, it makes sense. So basically a cylindrical rotor would be preferred in all cases due to uniform airgap, and hence reduce distortion in the airgap flux? However due to the slow operating speed of i.e. hydro plants we need to use salient rotors, because we would require a lot of poles to get our 50/60Hz waveforms, something that would would not be feasible on a cylindrical rotor.
 
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Just a small aside here. If we look at the picture Old Jim posted, it is evident that the air gap variation is only a couple of inches or so. Much more extreme variations occur in the salient 4-pole alternators often used with diesel engines for standby power. In that case, four separate pole pieces are usually bolted to a much smaller center piece, with rather large gaps between the pole faces. The air gap variation is often quite large, and yet, these alternators work very well.
 
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1. Why are salient pole rotors preferred in hydro plants?

Salient pole rotors are preferred in hydro plants because they offer several advantages over other types of rotors. These include:

  • Higher efficiency: Salient pole rotors have a larger surface area, which allows for a greater flux of magnetic lines and thus a higher efficiency in converting mechanical energy to electrical energy.
  • Lower cost: Salient pole rotors are simpler in design and easier to manufacture, making them more cost-effective compared to other types of rotors.
  • Greater flexibility: The shape and size of the poles in salient pole rotors can be easily modified, allowing for better control of the rotor's characteristics and performance.
  • Better stability: Salient pole rotors have a larger moment of inertia, providing better stability and reducing the risk of rotor instability.
  • Higher starting torque: The pronounced pole shape of salient pole rotors allows for a higher starting torque, making them suitable for high starting torque applications such as hydro plants.

2. How does the design of salient pole rotors differ from other types of rotors?

The main difference in the design of salient pole rotors compared to other types of rotors is the shape of the poles. Salient pole rotors have larger and more pronounced poles, which provide a larger surface area for magnetic lines and allow for a higher efficiency in energy conversion. Other types of rotors, such as cylindrical rotors, have smoother and less pronounced poles.

3. What are the disadvantages of using salient pole rotors in hydro plants?

While salient pole rotors offer many advantages, they also have some disadvantages that should be considered when choosing a rotor type for a hydro plant. These include:

  • Higher weight: Salient pole rotors are typically heavier than other types of rotors, which may increase the overall weight of the generator.
  • More complex cooling system: The shape of the poles in salient pole rotors makes it more challenging to design an efficient cooling system, which can be a disadvantage in large-scale hydro plants.
  • Higher cost of maintenance: Due to their larger size and weight, salient pole rotors may require more frequent and expensive maintenance.

4. Are there any alternative rotor designs that can be used in hydro plants?

Yes, there are alternative rotor designs that can be used in hydro plants, such as cylindrical rotors or solid rotors. However, these types of rotors may not offer the same level of efficiency and starting torque as salient pole rotors. The choice of rotor design will depend on the specific requirements and characteristics of the hydro plant.

5. Can salient pole rotors be used in other types of power plants?

Yes, salient pole rotors can be used in other types of power plants, such as thermal or wind power plants. However, their design and characteristics may need to be modified to suit the specific requirements of these plants. For example, in wind power plants, the poles may need to be more aerodynamic to withstand high wind speeds.

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