Why is the addendum of the gear kept equal to the module?

In summary, in general calculations of gear design, the addendum and dedendum are defined in terms of the gear's module, either equal to or 0.8 times the module for the addendum and 1.25 times the module for the dedendum. This is because standards have been established to simplify the design, production, and quality assurance of gears, with commonly used pressure angles of 14.5o, 20o, and 25o. These standards also include different variations such as full depth gears and stub tooth gears, which have shorter teeth for increased load carrying capacity and to avoid interference in certain cases. The specific values of addendum and dedendum, such as a=1m and b=1.
  • #1
Divya Shyam Singh
36
6
In general calculations of gear design, addendum is taken as a factor of the module of the gear such as equal to module or 0.8 times the module and dedendum is taken as 1.25 times the module. Why are both these defined in terms of module? How did we reach to this conclusion?
 
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  • #2
I have yet to find a single diagrammatic reference to the module of a gear. Every diagram I look at shows the addendum and dedendum with reference to the pitch cicle.
 
  • #3
Apropos of nothing, I wonder if this geometry explains why the discrepancy between addendum=0.8 and dedendum=1.25
FIG5.jpg
 
  • #4
Section 3.2
"To reduce the varieties of gears to a manageable numbers, standards are evolved. Standard makes it easy for design, production, quality assurance, replacement etc. Three commonly used pressure angles are 14.5o , 20o and 25o pressure angle systems as shown in Fig. 3.3. In this, one can have full depth gears or stronger stub tooth gears. In Standard tooth system for metric gears, addendum: a =1m, dedendum: b= 1.25m where as the for the stub tooth gears, addendum a = 0.8m and dedendum: b= 1.0m. The shorter tooth makes it stronger and its load carrying capacity increases. It also helps in avoiding interference in certain cases"

Source: http://nptel.ac.in/courses/112106137/pdf/2_3.pdf

I have also read this in a number of machine design handbooks. But still i don't understand how did they reach that factor. Was it an experimental result? or perhaps some analytical model...?
 

1. Why is the addendum of the gear kept equal to the module?

The addendum of a gear is the distance from the pitch circle to the top of the tooth. The module is the ratio of the pitch diameter to the number of teeth. Keeping the addendum equal to the module ensures that the gear teeth have the correct shape and size to mesh smoothly with other gears of the same module.

2. What is the purpose of the addendum in a gear?

The addendum of a gear is an important factor in determining the strength and durability of the gear. It allows for a larger contact area between the teeth of two gears, resulting in a smoother transfer of power and less wear and tear on the gear teeth.

3. Can the addendum of a gear be larger or smaller than the module?

In most cases, the addendum of a gear is kept equal to the module for optimal performance. However, in certain cases where high speeds or heavy loads are involved, the addendum may be slightly larger than the module for added strength and durability. It is not recommended for the addendum to be smaller than the module as this can result in weaker gear teeth and potential failure.

4. How does the addendum affect the pitch diameter of a gear?

The pitch diameter of a gear is determined by adding the module to the diameter of the gear blank. Therefore, the addendum plays a crucial role in calculating the pitch diameter and ensuring that it is the correct size for proper gear meshing. If the addendum is not equal to the module, it can result in incorrect pitch diameter and lead to issues with gear performance.

5. Why is it important to maintain a consistent addendum-to-module ratio in a gear train?

In a gear train, all of the gears must work together to transfer power smoothly and efficiently. If the addendum-to-module ratio is not consistent, it can result in uneven power distribution and cause gears to wear out faster. By keeping the addendum equal to the module, all gears in the train will have the same size and shape teeth, ensuring optimal performance and longevity.

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