Power Plant Load Spike: Get Advice Now

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SUMMARY

The discussion centers on a power plant experiencing a load spike when operating seven 3.5MW diesel engines in droop mode. One engine, which previously suffered a generator blast, suddenly dropped to zero kW and then quickly returned to full load. The issue may stem from a governor or fuel pressure problem, compounded by a communication failure that caused the emergency stop to malfunction. Additionally, the control system's hardware panel was found to be improperly grounded, potentially contributing to the operational instability.

PREREQUISITES
  • Understanding of droop control in diesel engines
  • Knowledge of heavy furnace oil (HFO) fuel systems
  • Familiarity with engine control systems, particularly software-based controls
  • Basic principles of electrical grounding and its impact on control systems
NEXT STEPS
  • Investigate diesel engine governor systems and their troubleshooting techniques
  • Learn about monitoring fuel pressure and injector rack position in diesel engines
  • Research the implications of communication failures in engine control systems
  • Explore best practices for grounding electrical control panels in industrial settings
USEFUL FOR

Engineers, power plant operators, and maintenance personnel involved in the operation and troubleshooting of diesel engine systems, particularly those working with heavy fuel oil and complex control systems.

Asghar Hussain
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Dear All,

one of our power plant has load spike when engine is running in parrell operation 7 * (3.5MW) capacity.

one engine suddenly down the load at zero kw in three seconds again load pick at full load .
this engine had an accident of generator blast last year.
please advise
 
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Diesels ?
Sounds like a governor or fuel pressure problem.
Can you connect some sort of recorder to monitor to fuel pressure and injector rack position?
 
Are you saying the one generator rejected load after a system load spike and then attempted to take on load again? Or did you mean the load reduction on one generator caused a spike in the other six generator loads?

Also define sudden. Do you mean a few cycles or seconds?
 
Are you running in Island mode or connected to a grid? What type of fuel control do you have, mechanical, electronic? Are you running in droop or load control?
 
Dear All,

plant is running droop mode not connected with grid
fuel type HFO heavy furnace oil engines, this engine is software control,
during operation communication failure appeared and all parameters held (hang) emergency stop does not work.
this engine one accident of over speed alternator rotor poles broken

today we found that control system hardware panel Earth (ground) is not connected may have this reason for this issue, please give your comments.
 
this engine is software control, ...
during operation communication failure appeared and all parameters held (hang) emergency stop does not work.

I never trust a computer with anything important.

I hope it has a centrifugal overspeed trip. If not, stay physically away from it.
 

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