12VDC motor specification question *Need Help*

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Discussion Overview

The discussion revolves around the specifications and requirements for a 12VDC motor intended to drive a system that requires a specific torque output. Participants explore the feasibility of achieving the necessary torque rating for Part B, which is a slave motor, while discussing gear ratios and power supply constraints.

Discussion Character

  • Technical explanation
  • Debate/contested
  • Mathematical reasoning

Main Points Raised

  • Part A requires 16hp (23.34lb.ft.) at 3600 RPM, while Part B is a 12VDC motor that needs to meet these torque requirements.
  • One participant calculates that a 1/4 HP motor at 450 RPM with an 8:1 gear ratio can achieve the required torque but expresses difficulty in finding such a motor.
  • Another participant challenges the initial power requirement calculation, suggesting that the power supply of 12V may be insufficient for the required horsepower.
  • Clarifications are made regarding the calculations for torque and the effects of gear ratios, with one participant asserting that an 8:1 gear ratio will divide torque rather than multiply it.
  • There is a discussion about the constraints of using a 12V power source, with one participant indicating a willingness to consider alternatives as long as they meet the requirements for Part A.

Areas of Agreement / Disagreement

Participants express differing views on the feasibility of achieving the required torque with the specified motor and power supply. There is no consensus on whether the proposed motor setup can meet the torque requirements, and the discussion remains unresolved regarding the constraints of the power supply and motor specifications.

Contextual Notes

Participants highlight potential limitations regarding the power supply voltage and the implications for motor selection. The discussion includes unresolved mathematical steps related to torque calculations and gear ratios.

Shadetree2010
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Here is some basic information:

Part A requires 23.34lb.ft. (31.644 Nm) of torque @ 3600 RPM to function.

Part B is a slave motor, 12VDC(or BLDC).
This inquiry is specifically directed at Part B:

Is it possible to achieve the target required torque rating using Part B?
I have calculated 1/4 HP motor @450RPM, with an 8:1 G.R. to be 23.3416, which is right on target, but finding this motor has proven to be extremely challenging (custom built motor of this spec is over 10K USD *yikes*), so I wanted to reach out an see if there were any other options I can explore (and afford) to reach my target using this motor setup(i.e.-type, RPM, torque rating, G.R.)

Part A is fixed and cannot be changed, as is the power supply in Part B

Thanks for any help.
 
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I'm getting 16hp for your power requirement there, not 1/4. You might want to check your calc (I think you multiplied the torque instead of dividing it!). And I think the difficulty might be with the power supply: 12V is awfully low for such a horsepower (heck, it's low even for 1/4 hp). Why the 12V limit?
 
I should clarify:
Part A requires 16hp (23.34lb.ft.) @ 3600 Rpm.

16HP * 5252 / 3600 = 23.34222 lb.ft.

The calculations on Part B were using 1/4HP @ 450 RPM, 8:1 G.R.
Meaning:
.25 * 5252 / 450 = 2.91777lb.ft.
At an 8:1 G.R., that would mean 2.917 * 8 = 23.336lb.ft.
450 RPM * 8 = 3600 RPM final.

Also another question, am I correct on the assumption that torque travels through a set gear ratio?
Ex: 2.917lb.ft. for the above stated 1/4HP motor, at 8:1 gearing, would be the 2.917lb.ft. * 8 on the final drive, producing the required 23.336lb.ft.?

The 12v power source is part of how I have this device prepped to run, and although I may be able to use a 24v, it remains DC. The 12vdc is only used to run Part B, which in turn will link into rotating Part A.

It is Part B that I am having a major issue with finding a usable motor. I would be willing to consider another alternative, so long as the final requirements of Part A are met in entirety and Part B is powered from DC </=24V
 
Last edited:
Shadetree2010 said:
I should clarify:
Part A requires 16hp (23.34lb.ft.) @ 3600 Rpm.

16HP * 5252 / 3600 = 23.34222 lb.ft.
Ok, agreed.
The calculations on Part B were using 1/4HP @ 450 RPM, 8:1 G.R.
Meaning:
.25 * 5252 / 450 = 2.91777lb.ft.
At an 8:1 G.R., that would mean 2.917 * 8 = 23.336lb.ft.
450 RPM * 8 = 3600 RPM final.
An 8:1 gear ratio will multiply the torque and divide the rpm. You can't turn 1/4 hp into 16 hp with gears.

You should read the wiki on gearing: http://en.wikipedia.org/wiki/Gear
Also another question, am I correct on the assumption that torque travels through a set gear ratio?
Ex: 2.917lb.ft. for the above stated 1/4HP motor, at 8:1 gearing, would be the 2.917lb.ft. * 8 on the final drive, producing the required 23.336lb.ft.?
A 1:8 gear ratio will multiply the torque by 8 but an 8:1 will divide it by 8.
The 12v power source is part of how I have this device prepped to run, and although I may be able to use a 24v, it remains DC. The 12vdc is only used to run Part B, which in turn will link into rotating Part A.

It is Part B that I am having a major issue with finding a usable motor. I would be willing to consider another alternative, so long as the final requirements of Part A are met in entirety and Part B is powered from DC </=24V
Voltage is not difficult to change, so I don't understand why it would be such a hard constraint. You may not have any choice here - what you are trying to do may not be possible.
 

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