Calculating Air Pipe Flow System Rates & Velocities

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SUMMARY

This discussion focuses on calculating flow rates and velocities in a suction dust collection system with a main branch diameter of 30 inches and a total airflow of 30,000 CFM. The user seeks to determine the airflow in various sub-branches based on their cross-sectional areas. It is confirmed that the flow in each sub-branch can be assumed to be proportional to its area relative to other sub-branches, given that head loss is minimal at approximately 5% of the total system.

PREREQUISITES
  • Understanding of fluid dynamics principles
  • Knowledge of airflow measurement in CFM (Cubic Feet per Minute)
  • Familiarity with calculating cross-sectional areas of pipes
  • Basic concepts of head loss in fluid systems
NEXT STEPS
  • Research methods for calculating airflow in duct systems using the continuity equation
  • Learn about head loss calculations in piping systems, including Darcy-Weisbach and Hazen-Williams equations
  • Explore software tools for simulating airflow in duct systems, such as AutoCAD or SolidWorks
  • Study the principles of branch flow distribution in fluid systems
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Engineering interns, mechanical engineers, and anyone involved in designing or analyzing dust collection systems in industrial settings.

matt1996
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I'm working in an engineering internship after my first year and we haven't covered fluid dynamics in my program yet. I've been assigned to find flow rates and velocities in several branches of a suction (dust collection) system in our factory. The main branch has a diameter of 30" and is attached to a suction system "sucking" 30 000 cfm total, and there are several other branches and sub-branches with varying diameters ultimately attached to machines which create the dust to be sucked up (rough diagram attached, colour-coded for different diameters.) How can I find the cfm and velocity in each branch? Do I need more information?
Thanks
 

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Welcome to PF!

If you are sure the total is 30,000 CFM, you can just use the ratio of the areas of the branches...

...but I suspect you actually aren't sure the total is 30,000 CFM. Where did you get that number?
 
Thanks for the reply. the fan draws (approximately) 30 000 cfm at full capacity according to the manufacturer. So since the head loss due to the pipe lengths and minor sources is minimal (I calculated it to be about 5% or so for the entire system) I can just assume the flow drawn through each sub-branch is proportional to its area relative to the areas of other sub-branches on the same main branch? For example in the diagram if FL4 sander's pipe has twice the area of FL4 finisher's, 2/3 of the flow from branch 3 will come from the sander?
 

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