Amperage draw versus Air flow VFD Fan

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SUMMARY

The discussion centers on the behavior of a Variable Frequency Drive (VFD) fan operating under increasing downstream resistance due to filter loading. Despite the expectation of decreased amperage draw with reduced airflow, the amperage remains stable, indicating that airflow may not be directly correlated with amperage in this scenario. The relationship between filter loading, airflow, and pressure is complex and can result in constant amperage even when airflow decreases. The participants suggest measuring static pressure and airflow to gain further insights into the system's performance.

PREREQUISITES
  • Understanding of Variable Frequency Drives (VFD) and their operation
  • Knowledge of airflow measurement techniques
  • Familiarity with static pressure measurement in HVAC systems
  • Basic principles of fan curves and their relationship to airflow and pressure
NEXT STEPS
  • Measure static pressure across the fan to assess the impact of filter loading
  • Implement airflow measurement techniques to quantify airflow changes
  • Study fan curves to understand the relationship between airflow, pressure, and amperage
  • Explore control strategies for VFDs to optimize fan performance under varying conditions
USEFUL FOR

HVAC engineers, system designers, and technicians involved in fan system optimization and performance analysis.

mattibo
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I have a VFD fan that pushes air through a filter. Over time, downstream resistance gets higher due to the filter. Fan speed remains constant. We have looked at amperage draw and it has remained stable even with this added resistance. Does that mean that air flow remains constant?

Kind of confused that we are getting constant amperage. I'm inclined to think that we should be seeing a decrease in amperage draw since we should be pushing less air to due added downstream resistance.
 
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Fans come in many blades some for CFM others for presser . it is probable that your air flow is stalling . This would not show in a amp test. Did you check the static presser downstream . You could remove the filter then if air stalling was the problem the amp should show a higher reading. A stall air flow will still hold a press downstream.
 
mattibo said:
I have a VFD fan that pushes air through a filter.

Fan speed remains constant.
What is the VFD doing? Is it under any sort of control?


Over time, downstream resistance gets higher due to the filter.
How much? Are you actually measuring it?
We have looked at amperage draw and it has remained stable even with this added resistance. Does that mean that air flow remains constant?
Not necessarily. Filter loading is not always a linear (or parabolic) relationship between airflow and pressure and the fan curve can have different shapes, so if resistance goes up and airflow goes down, the amperage could stay the same. That's not common, but it is possible.

Do you have a way of reading the airflow?
Kind of confused that we are getting constant amperage. I'm inclined to think that we should be seeing a decrease in amperage draw since we should be pushing less air to due added downstream resistance.
That would be the expected result, yes.
 
What is the VFD doing? Is it under any sort of control?
No control. Just for additional operational flexibility.

How much? Are you actually measuring it?
Between 2-3 in. H2O

Not necessarily. Filter loading is not always a linear (or parabolic) relationship between airflow and pressure and the fan curve can have different shapes, so if resistance goes up and airflow goes down, the amperage could stay the same. That's not common, but it is possible.

BHP is constant since P = IV and both voltage and current are constant in my case. I guess that means that my increase in delta static pressure across the fan is exactly proportional to my decrease in air flow no?

Do you have a way of reading the airflow?

That is the next step.
 

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