ANSYS Weld Simulation: How to Model in ANSYS

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SUMMARY

This discussion focuses on modeling welds in ANSYS 12 for finite element analysis (FEM) of structures with line welds. Two primary methods are recommended: creating a bonded contact condition to calculate reaction forces and analytically determining weld throat stress, or modeling welds as separate volumes in the CAD software and incorporating them into the ANSYS mesh. Additionally, it is crucial to consider the alteration of material properties near the weld due to the welding process.

PREREQUISITES
  • Understanding of finite element analysis (FEA)
  • Familiarity with ANSYS 12 software
  • Knowledge of bonded contact conditions in ANSYS
  • Basic CAD modeling skills, particularly with P/E Wildfire 5
NEXT STEPS
  • Research how to create bonded contact conditions in ANSYS 12
  • Learn about modeling separate volumes in CAD for ANSYS integration
  • Study the effects of welding on material properties
  • Explore analytical methods for calculating weld throat stress
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Engineers and analysts involved in structural design and finite element analysis, particularly those working with welded structures in ANSYS.

wuxarn
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Hi,

I'm new to the forum and is currently working on a project where we are going to do a FEM-analysis of a structure with parts that is welded together. The parts are not welded together by spotwelds, but welded along a line.
My problem is that I don't know how to simulate this in ANSYS, I'm not the one who originally created the CAD-model and currently I don't have the software used (P/E wildfire 5). I could post pictures later on when I get on my work-computer.

I'm using ANSYS 12 for all that matters.

Regards,
Wuxarn
 
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Modeling welds in ANSYS is a tricky subject. You basically have 2 options-

  1. Create a bonded contact condition, calculate the reaction forces at that contact, and calculate the weld throat stress analytically using ANSYS's numbers.
  2. Model the welds in the CAD software as separate volumes, and include these in the ANSYS mesh.

Keep in mind welding can change the physical properties of the material in the vicinity of the weld as well.
 
I'd just use the FEA outputs at the contact line, stops a whole lot of mess.
 

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