Applying Newton's cooling equation to a pipe cooling

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SUMMARY

This discussion focuses on applying Newton's cooling equation to optimize the cooling process of extruded plastic piping, initially at 200°C and cooled to 35°C using water sprays. The equation dT/dt = k(T-M) is utilized to model the cooling, where T is the temperature of the pipe, M is the ambient temperature, and k is a cooling constant. The challenge lies in predicting the final temperature of pipes of varying sizes and thicknesses, considering that only the external surface is cooled, leading to heat conduction back to the surface post-cooling. The discussion also highlights the need to solve the heat conduction equation, incorporating boundary conditions related to the heat transfer coefficient between the pipe and cooling water.

PREREQUISITES
  • Understanding of Newton's cooling equation and its application
  • Familiarity with heat conduction equations and boundary conditions
  • Knowledge of heat transfer coefficients and their determination
  • Basic principles of thermodynamics related to cooling processes
NEXT STEPS
  • Research methods for determining heat transfer coefficients in cooling systems
  • Study the heat conduction equation in cylindrical coordinates
  • Explore numerical methods for solving differential equations in thermal analysis
  • Investigate experimental setups for measuring cooling rates of extruded materials
USEFUL FOR

Engineers and scientists involved in thermal management, particularly those working with plastic extrusion processes and cooling systems. This discussion is beneficial for anyone looking to optimize cooling rates and predict temperature profiles in manufacturing environments.

scootaash
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Hi. I'm trying to apply Newton's cooling equation (if relevant) to the following system. We produce plastic piping, extruded at about 200 'C and cooled via water sprays to 35 'C. We are trying to calculate how fast we can run the pipe through the cooling sprays. It's been a very long time since I did any of this so any help would be appreciated! I'm not even sure if the equation is useful in this instance.


Newton's cooling equation is :

dT/dt = k(T-M) where T is the object temp, t time and M the outside temperature.

So

T = C(e^kt) + M
Where C is the difference between the start and ambient temperature.

I can measure this for certain thicknesses and sizes of pipe, but the point is to be able to predict the final temperature for any size and thickness of pipe, given the same cooling. I have no idea how I would extend to do this!

The main problem is that only the external surface is cooled, so upon leaving the cooling tank the surface heats up again as heat is conducted to the surface.

Any suggestions for how to proceed would be greatly appreciated!
 
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This requires solution to the heat conduction equation $$\rho C_p V\frac{\partial T}{\partial z}=k\frac{\partial ^2T}{\partial r^2}$$neglecting the curvature of the cylinder wall, with v representing the axial velocity of the pipe moving through the spray. The boundary condition is $$-k\frac{\partial T}{\partial r}=h(T-T_w)$$ at r = R. Here, h is the heat transfer coefficient between the outside of the pipe and the cooling water. This would have to be determined from some scouting experiments. The distance z of the water spray region would be that required for the calculated average temperature of the pipe to reach the desired level.
 

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