Approximate mass of special alloys in a nuclear reactor?

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Discussion Overview

The discussion revolves around estimating the total mass of various materials used in a typical Generation III or III+ Pressurized Water Reactor (PWR), including Zr alloys, Ag-In-Cd alloys, Gd, Ni-based alloys, and stainless steel. The inquiry seeks to understand the mass distribution of these materials within the entire plant, particularly focusing on the reactor core and associated components.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested

Main Points Raised

  • One participant inquires about the total mass of specific materials in a typical Gen III or III+ PWR, listing several alloys and materials of interest.
  • Another participant seeks clarification on whether the inquiry pertains to the entire plant, primary systems, the reactor vessel, or just the fuel assemblies.
  • A participant specifies that they are interested in the whole plant and suggests that Zr alloy, Ag-In-Cd alloy, and Gd are primarily contained in the core.
  • One participant provides specific mass estimates for Zr alloy cladding and mentions the use of ZrB2 instead of Gd in some fuel assemblies, along with details about structural components and control rods.
  • The same participant notes that there is no typical Gen III+ reactor, indicating variability in designs and materials.

Areas of Agreement / Disagreement

Participants express varying levels of agreement on the specifics of material masses and their applications, with some uncertainty regarding the typicality of reactor designs and the exact materials used in different reactors.

Contextual Notes

Participants reference specific documents and chapters that may contain relevant data, but the discussion acknowledges that there is no universally typical Gen III+ reactor, which complicates the estimation of material masses.

Who May Find This Useful

This discussion may be useful for professionals and researchers in nuclear engineering, materials science, and reactor design, as well as students studying nuclear reactor components and their material properties.

uraninite
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Approximately, what is the total mass of these materials that is contained in a "typical" Gen III or III+ PWR (e.g., EPR, AP1000...)?

1/ Zr alloy (fuel cladding and other assembly components)?
2/ Ag-In-Cd alloy (control rods)?
3/ Gd (burnable neutron absorber)?
4/ Ni-based alloys?
5/ Stainless steel?

As this is quite a complicated question, please don't hesitate to only answer some parts of it. Thank you!
 
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In the whole plant? All primary systems? The reactor vessel? Or just the fuel assemblies?
 
My question is about the whole plant. However I would just need an order of magnitude and I guess that 1/ Zr alloy, 2/ Ag-In-Cd alloy and 3/ Gd are mainly contained in the core.
 
One can find some numbers in the suppliers DCD for each reactor.

AP1000 - http://www.nrc.gov/reactors/new-reactors/design-cert/ap1000/dcd/Tier 2/Chapter 4/4-1_r14.pdf

The mass of cladding (ZIRLO) is 43,105 lb = 19,550 kg. Westinghouse fuel does not necessarily uses Gd as a burnable absorber, but rather ZrB2 coated on the fuel pellets. The fuel assembly has 10 structural spacer grids, including top and bottom (2) Ni-Cr-Fe Alloy 718 grids and 8 ZIRLO grids, and 4 intermediate (smaller) ZIRLO mid-span mixing grids.

The unit uses 53 RCCAs and 16 GRCAs. One can estimate the AIG and SS by the length of the fingers/rodlets. I believe other sections of Chapter 4 describe some of the ex-core systems, e.g., control rod drive mechanism.

There really is no typical Gen III+ reactor.

Other chapters probably have the masses of Inconel (typ 690) in the steam generators and stainless steel in piping. Stainless steel is typically 304/304L or 316/316L.
 
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Thank you for these information.
 

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