Best metal mask for BOE/HF etching?

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    Etching Metal
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Using a metal mask for BOE or HF etching is preferred over photoresist due to the latter's tendency to peel off during the process. Common metals considered for masks include Cr/Au, Al, and Ni, but the best choice remains uncertain among users. Underetching is identified as a primary cause of photoresist peeling, as HF etches beneath the resist. Participants are seeking recommendations for the most effective metal mask to prevent underetching. The discussion emphasizes the need for a reliable masking solution to achieve optimal etching results.
Yinxiao Li
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I am thinking about using a metal mask for BOE or HF etching because I realize that for normal photoresist, it will gradually peel off and affect my results. I don't know which metal is the best--so far, I see people use Cr/Au, Al, and Ni. Anybody knows which metal will give the best result?
 
Yinxiao Li said:
I am thinking about using a metal mask for BOE or HF etching because I realize that for normal photoresist, it will gradually peel off and affect my results. I don't know which metal is the best--so far, I see people use Cr/Au, Al, and Ni. Anybody knows which metal will give the best result?
what about using photoresist?
 
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