Calculating Continuous Torque Curve for Electric Motors?

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SUMMARY

The discussion centers on calculating the continuous torque curve for electric motors, specifically addressing the confusion around the behavior of torque in relation to rated speed. The user has successfully generated a peak torque curve but seeks clarity on the continuous torque curve, which often begins to curve before the rated speed. Key insights indicate that not all motors are rated for continuous use; many are designed for intermittent operation, which affects their torque delivery. Understanding the motor's thermal properties and efficiency is crucial for accurately plotting the continuous torque curve.

PREREQUISITES
  • Understanding of electric motor specifications, including peak torque and rated power.
  • Familiarity with torque-speed characteristics of electric motors.
  • Knowledge of thermal properties and efficiency calculations for electric motors.
  • Basic grasp of power formulas related to torque and speed, such as Power = 2*π*torque*speed.
NEXT STEPS
  • Research how to calculate the continuous torque curve for electric motors using thermal properties.
  • Explore the differences between continuous and intermittent motor ratings.
  • Learn about the efficiency of electric motors and its impact on torque delivery.
  • Investigate software tools for motor performance analysis and curve plotting.
USEFUL FOR

Engineers, motor designers, and anyone involved in the performance analysis of electric motors will benefit from this discussion, particularly those focused on optimizing torque delivery and understanding motor ratings.

AmazingTrans
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Hi there,

I have a motor peak torque, peak power, peak speed, rated torque, rated power, rated speed, torque at max speed.

I was able to produce the peak torque curve.
But, i don't understand how to create this continuous torque curve here. I have attach a link here, and somehow the continuous torque starts curving before the rated speed?

I thought, the torque for the "continuous torque curve" should remain constant up to the rated speed then only start curving? I seen a lot of motor does the same. What formula should i use to calculate this curve/

Power = 2*3.142*torque * speed

Electric-motor-performance-courtesy-McLaren-Electronic-Systems.jpg

http://current-e.com/wp-content/upl...mance-courtesy-McLaren-Electronic-Systems.jpg

AT
 
Last edited by a moderator:
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Norton blocks my access to that page but..

Not all motors are rated for continuous use. Many are rated for intermittent use. In other words they might be able to deliver the rated power at the rated speed intermittently but not continuously. If you try to use them at max load continuously they may overheat.
 
yup, i understand the concept.
I'm just wondering how to plot the continuous torque curve.
 
I'm not sure it can be calculated easily. If you were the motor manufacturer you would have access to its thermal properties. That would allow you to work out how much power the motor can be allowed to dissipate as heat. That and data on the efficiency of the motor would tell you how much power and torque the motor can be allowed to deliver continuously at any given speed.
 

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