Calculating the dimensions of a lever and a column

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SUMMARY

This discussion focuses on calculating the dimensions of a lever arm and a vertical support column for a system designed to lift a 15kg load. The user seeks guidance on determining the area and thickness of both the lever arm and the support column, as well as the positioning of a stay lid. Key calculations involve determining the axial load on the lever arm using principles from Statics and Dynamics, followed by applying machine design equations to size the components appropriately.

PREREQUISITES
  • Understanding of Statics and Dynamics principles
  • Familiarity with machine design equations for sizing shafts
  • Knowledge of material properties relevant to tensile strength and stiffness
  • Basic grasp of anthropocentric data for ergonomic design
NEXT STEPS
  • Research axial load calculations for lever systems
  • Study machine design textbooks for shaft sizing equations
  • Investigate material properties relevant to lever and column construction
  • Explore ergonomic design principles for adjustable handles
USEFUL FOR

Engineers, mechanical designers, and students involved in structural analysis and machine design will benefit from this discussion, particularly those working on projects involving lever systems and load-bearing structures.

pashmak
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Hi,
I have a system with a lever arm that's attached to a vertical support at its pivot point. The lever is pushed up by hand and is supported by a stay lid like in the image. I need to calculate the area and thickness of the arm and the column but the only numbers I have is the load attached to the end of the arm, the length of the arm and the height of the column. In all the examples I found on the web either the tensile strength or the stiffness of the beam is given. And I don't have any of these numbers yet. So, could you please help me figure out how to find the followings:
  • Dimensions of lever arm
  • Dimensions of the support
  • Locations of the the to ends of the stay lid on each arm.
There is also an adjustable handle that will be attached to the pivot of the arm from the opposite side. I have some of that dimensions based on anthropocentric data but the minimum requirements of its arm to be able to stand pushing a 15kg machine is still missing and I'm not sure how I can calculate that.
 

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Hello,

I believe for this you will need to first need to calculate the axial load developed on the lever arm (Statics/Dynamics). Once you find that, crack open a machine design book and find the equations involved with sizing shafts. The theories involved will depend on how conservative you want your calculations to be and what materials are involved. Those are my initial thoughts, hope it helps.
 
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