Can Air Flow 10Lit/Sec in 6.35mm Pipe @ 1Bar?

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Discussion Overview

The discussion revolves around the feasibility of achieving a flow rate of 10 liters per second for air through a 6.35mm diameter pipe at a pressure of 1 bar. Participants explore the implications of air velocity approaching the speed of sound and the necessary pressure conditions for such flow rates.

Discussion Character

  • Debate/contested
  • Technical explanation
  • Exploratory

Main Points Raised

  • Some participants assert that a pressure of approximately 1.6 bar is necessary to achieve a flow rate of 10 L/s, suggesting that 1 bar is insufficient.
  • Others question the basis for the 1.6 bar requirement, asking if lower pressures like 1.1 bar could suffice.
  • A participant proposes simplifying the Navier-Stokes equation to analyze the flow, indicating that the small diameter of the pipe would likely result in laminar flow.
  • Clarifications are sought regarding whether the pressure is gauge pressure or absolute pressure, and whether the flow rate is measured under standard or actual conditions.
  • Concerns are raised about the high velocities resulting from the desired flow rate, with calculations suggesting that achieving 10 L/s could lead to air velocities around 149 m/s, which is significant but below the speed of sound.
  • One participant mentions their specific setup with a pressure regulator that can provide an outlet pressure of 1.2 bar and questions the practical implications of achieving the desired flow rate under these conditions.
  • There is a discussion about the specifications of pressure regulators, with some indicating that regulators can support high flow rates at certain pressures, raising questions about the consistency of these specifications across different models.

Areas of Agreement / Disagreement

Participants do not reach a consensus on the necessary pressure to achieve the desired flow rate, with multiple competing views on the adequacy of 1 bar versus 1.6 bar and the implications of high air velocities.

Contextual Notes

Participants express uncertainty regarding the definitions of pressure and flow conditions, as well as the impact of pipe length on pressure requirements. The discussion includes assumptions about laminar flow and the characteristics of pressure regulators that may not be universally applicable.

Suresh Gadekar
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Is it possible to have a flow rate of 10lit/sec for air in a pipe of diameter 6.35mm (1/4") at a pressure of 1 bar?
As in this case, the velocity of air nearly equals the velocity of sound.
 
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it needs a pressure of about 1,6 bar
 
how did you come up with that value (1.6 bar), if you are saying pressure between 1 to 6 bar will it work at pressure of 1.1 bar?
 
For me it is necessary a pressure of 1.6 bar to create a flow velocity of 10 l/s, that is 1.0 bar is not enough.
If you really want I may try to propose a possible reason of it.
 
according to you, 1.6 bar is wrong? let me know.
 
I am not getting it, how exactly 1.6 bar
 
What do you think about the question ? have you tried to give a your answer?
I'm not so sure; I've only tried to resolve the problem because it seem interesting to me...
 
Simplify the navier stokes equation so you have a 1D velocity profile. If you leave in the pressure term you can compute the pressure gradient knowing your desired flow speed. Your pipe is small enough where it will be laminar.
 
First, do you mean 1 barg or 1 bar (as in, atmospheric)?
Second, do you mean 10 L/s at standard conditions (i.e. NL/s), or 10 L/s "actual" air flow (as in 10 L/s of pressurized air)
Third, when you say the pipe is 6.35 mm / .25 in, do you mean it's a 1/4" Sch. 40 pipe (that has an inside diameter of 9.2456 mm)?
Fourth, what's the length of pipe that the air will be traveling through?

Assuming your 10 L/s is FAD, or at normal conditions (not pressurized volume), That is .6 m3/min through a pipe with an ID of 9.2456 mm, which gives a normalized air velocity of ~149 m/s. That's less than half of the speed of sound, but it's still extremely high. Pressure losses for that air velocity are very high, which means that in order to sustain flow, the longer the pipe length, the higher the supply pressure will need to be. At 1 barg, you may be able to get that flow rate through a 2-3 meter long pipe, but you'll need significantly more pressure for longer lengths.
 
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Travis_King said:
First, do you mean 1 barg or 1 bar (as in, atmospheric)?
Second, do you mean 10 L/s at standard conditions (i.e. NL/s), or 10 L/s "actual" air flow (as in 10 L/s of pressurized air)
Third, when you say the pipe is 6.35 mm / .25 in, do you mean it's a 1/4" Sch. 40 pipe (that has an inside diameter of 9.2456 mm)?
Fourth, what's the length of pipe that the air will be traveling through?

Assuming your 10 L/s is FAD, or at normal conditions (not pressurized volume), That is .6 m3/min through a pipe with an ID of 9.2456 mm, which gives a normalized air velocity of ~149 m/s. That's less than half of the speed of sound, but it's still extremely high. Pressure losses for that air velocity are very high, which means that in order to sustain flow, the longer the pipe length, the higher the supply pressure will need to be. At 1 barg, you may be able to get that flow rate through a 2-3 meter long pipe, but you'll need significantly more pressure for longer lengths.
1> I mean atmospheric conditions
2>10L/s as in NL/s
3> Inside dia 6.35mm
4>length of pipe is 1.5 meterMy actual setup is such that I have a pressure regulator that will give outlet pressure of 1.2bar and have 1/4" port size (diameter). My requirement is to have 10L/s flow of air
at the outlet of pressure regulator. Manual for that pressure regulator shows following flow characteristics i.e. it can supply flow rate up to 600lit/min. But with these conditions velocity will be close to 300m/s. SO I am confused if this is possible in a practical situation. Pressure regulator specification inlet pressure 5bar outlet pressure 1 bar to 1.5 bar
Capture.JPG


Also many of pressure regulator companies show pressure regulator with port size of 1/4" and flow rate even up to 2000 Lit/min at a pressure of 2 bar, isn't this also a similar situation ?Also I would like to know if similar conditions are possible with 1/2" port size pressure regulator ?
 
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