Can gears increase Holding Torque of a stepper motor?

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SUMMARY

Using gears does not increase the holding torque of a stepper motor when it is stationary; the holding torque remains the same as without gears. The torque can be increased during rotation, but for static applications, the benefits of using gears are limited. The discussion highlights the trade-off between using a high torque motor without gears versus a low torque motor with gears and bearings, emphasizing that the choice depends on the specific application requirements.

PREREQUISITES
  • Understanding of stepper motor specifications, particularly holding torque.
  • Knowledge of gear mechanics and their impact on torque transmission.
  • Familiarity with bearing types and their role in mechanical systems.
  • Basic principles of torque calculation, specifically the equation M = r × F.
NEXT STEPS
  • Research the specifications and applications of high torque stepper motors.
  • Explore gear ratios and their effects on torque in mechanical systems.
  • Study the types of bearings used in gear assemblies and their cost implications.
  • Investigate practical applications where high holding torque is critical versus those that can utilize gears.
USEFUL FOR

Engineers, robotics enthusiasts, and designers evaluating motor options for applications requiring precise torque control and mechanical efficiency.

phys_student1
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Hi,

I know you can use gears to increase the torque of a motor while it is rotating, but what about when it is still? Will the holding torque be any different from the case without gears?

I expect that there won't be any advantage, but want to make sure.
 
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You can increase torque without rotation, too. It is the same concept.
 
Interesting, can you guide me to a scientific reference (book, magazine, or any 'scientific' website) ?
 
I mean, you don't need a reference. You just need to know
\vec{M} = \vec{r} \times \vec{F}
 
Thanks I know it.
But if I can always use some gears to increase torque then why would I ever buy an expensive motor with high holding torque? Because it is simpler?
 
I also have another question.

Using gears with the motor will require the use of bearing. For two additional gears there will be some four bearings to support. The bearing themselves are not cheap. What is, then, best trade here? Going with high torque motor w/o gears or low torque w/ gears and bearing?
 
abumofeed said:
Thanks I know it.
But if I can always use some gears to increase torque then why would I ever buy an expensive motor with high holding torque? Because it is simpler?
Well, then you need a gear with high holding torque. In addition, I don't think holding is the only thing the motor should ever do - otherwise you can just fix the stuff to the floor/wall/ceiling.
What is, then, best trade here?
I think that really depends on the application.
 

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