Can I Increase Torque on My Grinder/Polisher Without Changing Speed?

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SUMMARY

The discussion focuses on increasing torque in a grinder/polisher without altering its speed. A user adjusted the internal speed control, resulting in lower speed but insufficient torque for their application. Suggestions include using a reduction gearbox to enhance torque while maintaining lower speeds, but the user prefers an electrical solution. The idea of employing capacitors and resistors to deliver pulsed currents was proposed, although its practicality remains uncertain.

PREREQUISITES
  • Understanding of electric motor principles
  • Familiarity with grinder/polisher mechanics
  • Basic knowledge of electrical components like capacitors and resistors
  • Experience with speed control systems in power tools
NEXT STEPS
  • Research the implementation of reduction gearboxes for power tools
  • Explore the effects of pulsed current on motor torque
  • Learn about electrical speed control methods for DC motors
  • Investigate torque enhancement techniques in electric motors
USEFUL FOR

DIY enthusiasts, electrical engineers, and anyone looking to optimize the performance of grinders or polishers without mechanical modifications.

Adder_Noir
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Hi,

I took apart my grinder/polisher and adjusted a small pot in there and it lowered the speed right down which will be useful for my car as a paint flatter. Only problem is it lacks torque. I was wondering if it is possible to increase the torque. Access is ok and the project is a realistic one, perhaps unlike my car's alternator regulator.

I was thinking of using a capacitor and resistor to dump large pulsed currents through the motor every tenth of a second or so to keep speed low but beef up torque. Is this practical or is a different conceptual approach needed to improve the torque? I really don't want too much speed involved.

Thanks.
 
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What you may want to do is turn the speed back up on your grinder/polisher and add a reduction gearbox to the grinder/polisher, thus increasing torque and reducing speed.
 
Emicro said:
What you may want to do is turn the speed back up on your grinder/polisher and add a reduction gearbox to the grinder/polisher, thus increasing torque and reducing speed.

It's a good idea but I don't want to start messing with anything mechanical. I'd prefer an electrical solution it's much easier in the long run :cool:
 

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