Can I Measure the Output of an Unknown High Voltage Transformer?

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Discussion Overview

The discussion revolves around measuring the output of an unknown high voltage transformer, specifically a furnace ignition transformer without a specification plate. Participants explore methods to determine the output voltage and current, as well as the transformer's operational characteristics.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested

Main Points Raised

  • One participant suggests that applying 50V to the transformer could help calculate the turns ratio based on the output voltage.
  • Another participant recalls a figure of 30000 volts per centimeter for arc length, estimating the output voltage based on the observed arc length.
  • Concerns are raised about the transformer not being rated for continuous operation at high voltage, as it may only be designed to create a spark for ignition.
  • There is a proposal to measure AC current in the secondary circuit using a moving coil meter, with caution about the implications of the readings due to the nature of AC voltage.
  • A participant mentions that the transformer may behave like a ballast, with high open circuit voltage but a significant drop in voltage when current flows.
  • One participant shares their experimental results after applying 12V to the primary, yielding an output of about 190V, leading to an extrapolation of 3800V at 240V input.
  • There is a suggestion to explore the maximum current through the secondary, although this raises safety concerns.

Areas of Agreement / Disagreement

Participants express various hypotheses and methods for measuring the transformer's output, but there is no consensus on the best approach or the safety of the experiments discussed. The discussion remains unresolved regarding the optimal method to safely measure the transformer's characteristics.

Contextual Notes

Participants acknowledge the dangers associated with high voltage measurements and the potential for damaging equipment. There are also references to the operational characteristics of the transformer that remain speculative.

Hohenheim
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Hi, I have an old high voltage furnace ignition transformer with no specification plate on it, When plugged to 240v it gives about 10mm arc length; with no proper equipment to measure such high voltage I was wondering if I can plug it 50v and measure the output to calculate the ratio.
I'm also stuck in calculating the current output at 240v.
I suppose that this kind of transformers are made to work in short circuit mode so the nominal current equals the shortcut current?

Any help would be a real relief because my brain is having a huge heat loss.
 
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I recall a figure of 30000 volts per centimeter. So your arc is being caused by about 30000 volts.

I doubt that it would be rated to do this constantly as a furnace would be started with a spark and then the spark would be turned off.

You could probably measure the AC current in the secondary circuit if you are careful to insulate the meter, but you would need a moving coil meter to do this and not an expensive digital multimeter.

Although the meter would give a reading, it may not mean much because conduction would only be for a short time at the positive and negative peaks of the incoming sinewave. So the actual current will be a lot higher than the indicated current.
 
Last edited:
I suppose that this kind of transformers are made to work in short circuit mode so the nominal current equals the shortcut current?

I would guess it's made like a ballast. Open circuit voltage is quite high but as soon as current starts to flow voltage drops radically.
Magnetic shunts give that characteristic by allowing flux to bypass secondary winding when current starts to flow and it's making secondary amp-turns.

If you're just characterizing the transformer perhaps you could power it as a step down.
Apply 240V to high voltage secondary winding and see how many millivolts you get on primary. That should give an idea as to turns ratio without need to handle high voltage. You can easily fry an expensive meter with just a couple kilovolts.

Then , if first test says you can expect a safely measurabe secondary voltage with 6V on primary, maybe you could put 6VAC on primary from a filament transformer.


old jim
 
Thanks for the help, I applied 12V on the primary and I got about 190V, So on 240v I would have 3800v.
Maybe an idea to get the maximum amps through the secondary?
 
Hohenheim said:
Hi, I have an old high voltage furnace ignition transformer with no specification plate on it, When plugged to 240v it gives about 10mm arc length; with no proper equipment to measure such high voltage I was wondering if I can plug it 50v and measure the output to calculate the ratio.
I'm also stuck in calculating the current output at 240v.
I suppose that this kind of transformers are made to work in short circuit mode so the nominal current equals the shortcut current?

Any help would be a real relief because my brain is having a huge heat loss.

Hohenheim said:
Thanks for the help, I applied 12V on the primary and I got about 190V, So on 240v I would have 3800v.
Maybe an idea to get the maximum amps through the secondary?

Sorry, this is too dangerous to be discussed here. Thread closed.
 

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