Can I Step Down DC Voltage and Charge a Battery with Existing Converters?

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Discussion Overview

The discussion revolves around the feasibility of stepping down DC voltage from 48V to 24V and charging a battery using a 30V DC source. Participants explore potential solutions, including commercial converters and custom-built circuits, while addressing the technical requirements and challenges involved.

Discussion Character

  • Technical explanation
  • Debate/contested
  • Experimental/applied

Main Points Raised

  • One participant inquires about ready-made converters to step down 48V 75A to 24V 75A.
  • Another suggests researching DC-DC buck converters, indicating that commercial systems may exist that meet the voltage and current specifications.
  • A participant requests more information about the nature of the DC source to potentially simplify the problem.
  • Details are provided about a bench-type DC voltage source with dual channels and adjustable load, used for troubleshooting electronics.
  • Concerns are raised regarding the significant current (75A) and overall power (nearly 2KW), noting potential losses and the cleanliness of the output voltage.
  • It is mentioned that building a basic converter may not be too difficult, especially with a microcontroller and a suitable MOSFET.
  • For charging batteries, it is highlighted that current regulation must align with the battery chemistry, and while controller chips are available, a suitable existing system may not be found.

Areas of Agreement / Disagreement

Participants express varying opinions on the availability of commercial solutions and the complexity of building custom converters. There is no consensus on a specific approach or solution, and the discussion remains unresolved regarding the best method to achieve the desired voltage step-down and battery charging.

Contextual Notes

Participants note the challenges of handling high current and the importance of matching charging circuits to battery chemistry, indicating that assumptions about existing solutions may not hold true without further investigation.

rajeshputta
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1)i need to step down the DC voltage 48v 75amp to 24 v 75amp.
for above any ready made convertor is available in market?
2)i have a dc source 30Vdc 10amp, i need to charge a battery using that, i looking for charging circuit please help.

rajesh.p
 
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hi there

do some googling on DC-DC buck convertors, you may well find some commercial systems with the voltage and current capabilities you require
 
Rajesh,
Can you share with me the nature of your source. Perhaps I know of something to simplify this problem.
 
i have bench type dc Voltage source, it have duel channel (+ve) and (-ve), and also available make adjustable of load amp,
it is i am using for trouble shooting of electronics.
 
75A is not a trivial amount of current... also nearly 2KW overall, so 2-3% losses 40W heat... and then how clean do you need the 24V to be? I doubt you will find an economical converter that specific. For a basic converter not too difficult of a build for a small uC ( PIC) and a 100A Mosfet ( module?)
Similar for the battery charger - for batteries the current regulation needs to match the battery chemistry. There are controller ships for most types, but again probably not an existing system ( perhaps a marine system made for 36V to 12V if LA Battery( assuming) )
 

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