Chemical Process Analysis - Mole Flow Rate

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SUMMARY

The discussion centers on the combustion of propane (C3H8) in air, where 120 mol/min is burned with 21% O2 and 79% N2. The complete combustion accounts for 67% of the propane, while 18% undergoes incomplete combustion. The calculations reveal that 1020 moles of O2 are required per minute, derived from the flow rate of propane multiplied by the excess oxygen and the stoichiometric ratio from the complete combustion equation. The discrepancy in calculations arises from not accounting for the remaining 15% of propane that does not combust.

PREREQUISITES
  • Understanding of stoichiometry in chemical reactions
  • Familiarity with combustion reactions and their products
  • Knowledge of the %Excess formula in chemical engineering
  • Basic principles of gas flow rates in chemical processes
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  • Research the principles of complete vs. incomplete combustion
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nobodyuknow
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Homework Statement



120 mol/min of Propane (C3H8) is burned in the presence of air (21% O2 and 79% N2) in a furnace, two reactions occur:
Complete Combustion: 67%, propane is burned to CO2 and H2O
Incomplete Combustion: 18%, propane is burned to CO and H2O

Oxygen is supplied at 70% excess.

Homework Equations



%Excess = (In - Req'd *100%)/Req'd

Complete Combustion: 2C3H8 + 10O2 -> 6O2 + 8H2O
Incomplete Combustion: 2C3H8 + 7O2 -> 6O + 8H2O

The Attempt at a Solution



So for the complete combustion...
120 Moles C3H8 * 5 Required Moles of O2 * 67% Required for Complete Combustion = 402 Moles
So for the incomplete combustion...
120 Moles C3H8 * 3.5 Required Moles of O2 * 18% Required for Complete Combustion = 75.6 Moles

Total of 477.6 Moles required
Using %Excess Formula, you get, In = 477.6 * 0.7 + 477.6 = 811.92 Moles...

HOWEVER, my lecturer simply had:

120moles/min * 1.7 * 5/1 = 1020 moles of O2.

I'm extremely clueless to as how he got that.

Thanks
 
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Mallinath
 
nobodyuknow said:

Homework Statement



120 mol/min of Propane (C3H8) is burned in the presence of air (21% O2 and 79% N2) in a furnace, two reactions occur:
Complete Combustion: 67%, propane is burned to CO2 and H2O
Incomplete Combustion: 18%, propane is burned to CO and H2O

Oxygen is supplied at 70% excess.

Homework Equations



%Excess = (In - Req'd *100%)/Req'd

Complete Combustion: 2C3H8 + 10O2 -> 6O2 + 8H2O
Incomplete Combustion: 2C3H8 + 7O2 -> 6O + 8H2O

The Attempt at a Solution



So for the complete combustion...
120 Moles C3H8 * 5 Required Moles of O2 * 67% Required for Complete Combustion = 402 Moles
So for the incomplete combustion...
120 Moles C3H8 * 3.5 Required Moles of O2 * 18% Required for Complete Combustion = 75.6 Moles

Total of 477.6 Moles required
Using %Excess Formula, you get, In = 477.6 * 0.7 + 477.6 = 811.92 Moles...

HOWEVER, my lecturer simply had:

120moles/min * 1.7 * 5/1 = 1020 moles of O2.

I'm extremely clueless to as how he got that.

Thanks

I think that you missed a very important bit of information.

Complete Combustion: 67%, propane is burned to CO2 and H2O
Incomplete Combustion: 18%, propane is burned to CO and H2O

This only accounts for 85% of the propane, so your calculations exclude the oxygen used in 15% of the reactions.

The professor took the flow rate of the propane, multiplied by the 70% excess (1.7) and then by the molar ratio (from the balanced chemical equation for complete combustion) (5 moles of O2 over 1 mole of propane).

The answer should be 1020 moles of O2 per minute.
 

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