Connecting ground to return wire?

  • Thread starter Thread starter fbs7
  • Start date Start date
  • Tags Tags
    Ground Wire
Click For Summary

Discussion Overview

The discussion revolves around the safety implications of connecting ground to return wires in electrical outlets, particularly in the context of a control room's wiring practices. Participants explore concerns about potential hazards when the return wire is compromised and debate possible solutions or alternatives to ensure safety without rewiring the building.

Discussion Character

  • Debate/contested
  • Technical explanation
  • Exploratory

Main Points Raised

  • One participant expresses concern that connecting the ground to the return wire could lead to dangerous situations if the return wire breaks, potentially electrifying equipment chassis.
  • Another participant agrees that if the return wire breaks, proper grounding may not be achieved at the outlet.
  • A suggestion is made to create an Earth ground and connect each outlet's ground terminal to it as a potential solution.
  • One participant mentions that in the US, regulations state that the ground conductor should not carry normal load current, with exceptions for certain appliances.
  • There is a proposal to remove three-prong receptacles in favor of two-prong ones to avoid grounding issues, suggesting that this might prompt a reevaluation of safety practices.
  • A participant shares a personal experience of growing up with two-prong receptacles and expresses concern over the lack of grounding culture in their home country.
  • Another participant recalls a past consideration of grounding metal tubes carrying cables to outlets, but hesitated due to uncertainties about rust and lightning effects.

Areas of Agreement / Disagreement

Participants generally agree on the potential dangers of the current wiring practice, but there is no consensus on the best course of action or solution to mitigate the risks.

Contextual Notes

Participants note the absence of clear regulations in their home countries regarding grounding practices, which contributes to the ongoing debate about safety and proper electrical design.

fbs7
Messages
345
Reaction score
37
Several years ago I got in a big argument with the folks that wired a new control room (a project I had nothing to do with, but jumped in as a concerned employeed).

These guys provided 3-terminal power outlets, but on each terminal they connected the ground to the return, based on the practice in my home country of providing just two wire cables between the distribution box and the wall outlets.

They argued that if they had carried 3-wire cables to the distribution boxes, they would ground the neutral bar anyway, so they could just as well do that in the outlet and save on the cables.

I argued that if the return wire broke or had a bad connection before the distribution panel, the supposedly grounded chassis of the electric equipment would get the line voltage and they would eletrocute someone - to what I was called alarmist.

As the contract didn't specify one way or another (it just said 3-terminal outlets), and the building code in my home country is (or was at the time) suspiciously silent about that, the contract manager couldn't get the contractors to rewire the building.

So, was that really a danger as I stated? In that case, if rewiring the building is not an option, what would be the best palliative for that situation?
 
Engineering news on Phys.org
Yes if the return wire breaks the chassis will not be grounded anymore.

EDIT: Also proper grounding may not be achieved in the outlet.
 
fbs7 said:
... In that case, if rewiring the building is not an option, what would be the best palliative for that situation?
You could create a Earth ground and connect each outlets ground terminal to it.

800px-HomeEarthRodAustralia1.jpg
 
in this country (US) it's a rule that the "ground" conductor must not be asked to carry normal load current. there are specific exceptions, for example ranges and dryers in some circumstances..

""what would be the best palliative for that situation?""

Parkinson's "Buckmastership".

if it's a real concern and if you can find a suitable paragraph in your code,
your design department might be able to force them to take out the three prong [strike]plugs[/strike] receptacles and install old fashioned two prong ones with no ground . that should force the issue when they find people cutting off ground prongs.

nobody in a bureaucracy wants to be responsible for a hazardous or illegal design.
 
Last edited:
jim hardy said:
in this country (US) it's a rule that the "ground" conductor must not be asked to carry normal load current. there are specific exceptions, for example ranges and dryers in some circumstances..

""what would be the best palliative for that situation?""

Parkinson's "Buckmastership".

if it's a real concern and if you can find a suitable paragraph in your code,
your design department might be able to force them to take out the three prong [strike]plugs[/strike] receptacles and install old fashioned two prong ones with no ground . that should force the issue when they find people cutting off ground prongs.

nobody in a bureaucracy wants to be responsible for a hazardous or illegal design.


Yeah, and that was the problem in my country of origin... everybody uses (or used) 2-prong receptacles (where the prongs can be connected either way, by the way), and all wiring is (or was) done with 2 wires, so there's no culture of grounding the chassis. I grew up with a refrigerator that I was scared of, because it always gave me an electric shock when I opened its door. Only high-power, tri-phase applications, like a big electric motor, would have a proper grounding.

I was anyway amazed that the said electric technicians would just keep doing what they did out of habit, even when faced with rather clear arguments against that...
 
dlgoff said:
You could create a Earth ground and connect each outlets ground terminal to it.


This situation was some 20 years ago, but I remember I struggled with a similar option, which was to connect the ground at the outlet to the metal tubes that carried the cables to the outlets, and have these metal tubes grounded.

I didn't propose that, though, because I couldn't estimate the effect of rust on the joints of the tubes; and I was scared what effect a lightning could have, if it leaked through those tubes - might end up in those chassis...
 

Similar threads

  • · Replies 1 ·
Replies
1
Views
1K
  • · Replies 13 ·
Replies
13
Views
6K
  • · Replies 13 ·
Replies
13
Views
11K
  • · Replies 32 ·
2
Replies
32
Views
4K
  • · Replies 72 ·
3
Replies
72
Views
21K
  • · Replies 15 ·
Replies
15
Views
3K
  • · Replies 19 ·
Replies
19
Views
4K
  • · Replies 16 ·
Replies
16
Views
5K
  • · Replies 9 ·
Replies
9
Views
5K
  • · Replies 8 ·
Replies
8
Views
8K