Circular flange bending stress problem

Click For Summary
SUMMARY

The discussion centers on calculating the bending stress of a circular flange subjected to a jack load and reaction forces from bolts. The participant initially applied Roark's formula (σmax = βW/t²) with parameters W = 23888.86N, β = 0.84, and t = 0.84 mm, yielding a maximum stress of 50.1 MPa. An alternative method proposed involves modeling the flange as two simply supported beams, suggesting that if the calculated stress is below the ultimate tensile strength (UTS) of the material, the flange can withstand the full load. The latter approach is deemed more accurate for this scenario.

PREREQUISITES
  • Understanding of bending stress calculations
  • Familiarity with Roark's Formulas for Stress and Strain
  • Knowledge of material properties, specifically ultimate tensile strength (UTS)
  • Basic principles of structural analysis, including beam theory
NEXT STEPS
  • Study Roark's Formulas for Stress and Strain, focusing on circular flange applications
  • Learn about beam bending stress calculations using the MC/I formula
  • Research methods for analyzing reaction forces in bolted connections
  • Explore finite element analysis (FEA) tools for stress analysis of complex geometries
USEFUL FOR

Mechanical engineers, structural analysts, and students studying stress analysis in materials will benefit from this discussion, particularly those focused on flange design and load-bearing calculations.

n707jt
Messages
9
Reaction score
0

Homework Statement



Hi guys

I've got a problem on hand which has haunted me for sometime and I thought it might be a good idea to post it here to ask for your opinions.

As you can see in the picture, I've got a circular flange. What I am intending to do is to simply find out the bending stress of the circular flange. The loading conditions are shown in the picture too. Simply put, a jack loading acts on the center bottom of the circular flange while 4 bolts that are supposed to be inserted into the smaller holes will exert a reaction force.

I've tried to use a method from Roark's (see page 502, year 2002 if you have the book) to idealised the flange into a square component (highlighted in the picture below with dimensions) but a mate told me that might not have been an accurate idea. I've included my workings below for your reference.

Presentation1.jpg


Homework Equations



According to Roark's

σmax = βW/t²

where,

W (force applied) = 23888.86N
β (value obtained from table in Roark's) = 0.84
t = 0.84 mm

The Attempt at a Solution



Using the formula above, I've managed to obtain a σmax = 50.1 MPa.

My mate has told me that another more accurate idea of obtaining a value is to idealised it into 2 simply supported beams (red rectangles). He said that the bending stress can be obtained by halfing the W. Then if the σmax is below the UTS of the flange material, then by similarity deduction, the circular flange will be able to withstand the full load.

Slide2.jpg


Which one would have been a better and more accurate idea? Please help! :confused:
 
Physics news on Phys.org
The 2 simple beam approach looks pretty good, but I would calculate the force in each bolt, then analyze a quarter of the plate as if it were a cantilever, with the single bolt force applied at the center of its hole, and the moment arm being the perpendicular distance from the bolt centerline to the tangent of the circle where the thick and thin part of the plates meet. Then it's just MC/I for the bending stress, where, in calculating I, the width of the cross section would be the length of that tangent in the quarter plate. The results will be conservative, not exact.
 

Similar threads

  • · Replies 3 ·
Replies
3
Views
3K
  • · Replies 17 ·
Replies
17
Views
5K
  • · Replies 5 ·
Replies
5
Views
6K
  • · Replies 1 ·
Replies
1
Views
2K
  • · Replies 16 ·
Replies
16
Views
17K
  • · Replies 9 ·
Replies
9
Views
4K
Replies
2
Views
7K
  • · Replies 11 ·
Replies
11
Views
5K
  • · Replies 2 ·
Replies
2
Views
2K
  • · Replies 5 ·
Replies
5
Views
4K