Classification of corrosion, (Aviation Industry)

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Discussion Overview

The discussion revolves around the classification of corrosion within the aviation industry, focusing on the definitions, degrees of severity, and inspection criteria related to corrosion in aircraft components. Participants explore various types of corrosion and the regulatory frameworks governing their assessment.

Discussion Character

  • Technical explanation
  • Debate/contested
  • Exploratory

Main Points Raised

  • Some participants inquire about how to define the class of corrosion, specifically regarding its severity and reportability to authorities.
  • There is a suggestion that corrosion can be categorized by processes such as oxidation and galvanic corrosion.
  • Inspection criteria for aircraft components are typically outlined by manufacturers, with no universal specification applicable to all types of corrosion.
  • Participants mention that criteria may vary based on factors like whether components are load-bearing or safety-related, and limits might be set on remaining material thickness.
  • Stress corrosion cracking is highlighted as a significant concern that requires specific inspection and reporting based on regulatory authority guidelines.
  • Several participants provide links to resources and suggest that the FAA has a corrosion control program that may include relevant standards and directives.
  • There is a request for more information on specific types of corrosion, such as stress corrosion and exfoliation, along with suggestions for useful websites and resources.

Areas of Agreement / Disagreement

Participants do not reach a consensus on a singular definition or classification of corrosion, and multiple competing views regarding inspection criteria and regulatory standards remain. The discussion reflects uncertainty about the specifics of corrosion classification and reporting requirements.

Contextual Notes

Limitations include the lack of a comprehensive, universally applicable corrosion specification and the dependence on manufacturer guidelines and regulatory authority standards. The discussion also highlights the need for further elaboration on specific types of corrosion and their implications for safety.

Who May Find This Useful

This discussion may be useful for professionals in the aviation industry, corrosion specialists, safety inspectors, and those interested in regulatory standards related to aircraft maintenance and safety.

stan19
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Anyone know the detail about it? how we define the class of corrosion?
 
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Do you mean in terms of process? Oxidation, galvanic corrosion, that kind of thing?
 
Sorry i din make it clear. I mean the degree of corrosion, the severity, as up to a certain level of corrosion it will be reportable to authority.
 
Inspection criteria for any aircraft component is usually spelled out in the inspection procedures by the manufacturer. I can't think of a general "catch all" type of corrosion spec that covers everything.

What exactly is the situation you are referring to?
 
This is out of my direct field, but the NRC or manufacturers/suppliers provide similar guidance in the nuclear industry, so -
FredGarvin said:
Inspection criteria for any aircraft component is usually spelled out in the inspection procedures by the manufacturer. I can't think of a general "catch all" type of corrosion spec that covers everything.
Criteria would be set by the manfucturer or safety authority, and there is no catch all. It depends on the many factors such as whether or not the component is load bearing or safety related.

Limits might be set on remaining material thickness. But then there are also issue of stress corrosion cracking which require inspection and probably reporting based on the certification of the appropriate safety/regulatory authority. The FAA has a corrosion control program. See this newsletter - http://www.tc.faa.gov/aar400/news94-4.html#Corrosion
The FAA Center for Aviation System Reliability (CASR) has worked closely with the FAA Nondestructive Inspection (NDI) Training Design Panel to develop a revised course for FAA Aviation Safety Inspectors (ASI) that relates the performance of NDI to the ASI job responsibilities.

http://www.airweb.faa.gov/Regulatory_and_Guidance_Library/rgAD.nsf/0/0e3271652c61f74686256cae0067141e/$FILE/SM2003-01.pdf

Very likely any corrosion on critical pieces, e.g. rivets, is considered reportable. This could be an indication of a potential stress corrosion failure. Presumably there is a standard or airworthiness directive for whatever system/component is of concern.

As Fred and Mech_Engineer indicated, one must elaborate.

If you are concerned about a possible safety problem, then contact the appropriate regulatory authority (which in the case of the US is the FAA) or report the situation.
 
Last edited by a moderator:
I would like to know more about the type of corrosion, eg. strees corr..., exfoliation...Could anyone supply more material about it? Or any website contain useful information about it>? thank you
 
Well, one can use search engines like google to find sites on corrosion and use qualifiers to narrow down the responses.

However, http://www.corrosion-doctors.org/ is a pretty good site.

http://www.corrosionsource.com/ is another good site.

If one is interested or involved in the study of corrosion, then consider membership in the National Association of Corrosion Engineers - www.nace.org

There maybe some university courses with online notes.
 
A good source for this info could be found in the forum section of amtonline.com. It's for aircraft mechanics; many of whom deal with corrosion daily. A few members are even FAA inspectors.
 

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