Classification of corrosion, (Aviation Industry)

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SUMMARY

The classification of corrosion in the aviation industry is defined by the severity and degree of corrosion, which must be reported to authorities when it exceeds specific limits. Inspection criteria for aircraft components are outlined by manufacturers and regulatory bodies, such as the FAA, which has established a corrosion control program. Factors influencing corrosion classification include whether components are load-bearing or safety-related, with critical components like rivets being particularly scrutinized for potential stress corrosion failures. Resources such as the FAA's guidelines and corrosion-focused websites provide valuable information for further understanding this topic.

PREREQUISITES
  • Understanding of corrosion types: oxidation, galvanic corrosion, stress corrosion cracking
  • Familiarity with FAA regulations and inspection procedures for aircraft components
  • Knowledge of material thickness limits and their implications for safety
  • Awareness of the role of manufacturers and safety authorities in corrosion reporting
NEXT STEPS
  • Research FAA corrosion control programs and related guidelines
  • Explore the National Association of Corrosion Engineers (NACE) resources and membership benefits
  • Investigate online courses or materials related to corrosion in aviation
  • Visit corrosion-focused websites like corrosion-doctors.org and corrosionsource.com for in-depth information
USEFUL FOR

Aerospace engineers, aviation safety inspectors, maintenance personnel, and anyone involved in corrosion management and inspection within the aviation industry will benefit from this discussion.

stan19
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Anyone know the detail about it? how we define the class of corrosion?
 
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Do you mean in terms of process? Oxidation, galvanic corrosion, that kind of thing?
 
Sorry i din make it clear. I mean the degree of corrosion, the severity, as up to a certain level of corrosion it will be reportable to authority.
 
Inspection criteria for any aircraft component is usually spelled out in the inspection procedures by the manufacturer. I can't think of a general "catch all" type of corrosion spec that covers everything.

What exactly is the situation you are referring to?
 
This is out of my direct field, but the NRC or manufacturers/suppliers provide similar guidance in the nuclear industry, so -
FredGarvin said:
Inspection criteria for any aircraft component is usually spelled out in the inspection procedures by the manufacturer. I can't think of a general "catch all" type of corrosion spec that covers everything.
Criteria would be set by the manfucturer or safety authority, and there is no catch all. It depends on the many factors such as whether or not the component is load bearing or safety related.

Limits might be set on remaining material thickness. But then there are also issue of stress corrosion cracking which require inspection and probably reporting based on the certification of the appropriate safety/regulatory authority. The FAA has a corrosion control program. See this newsletter - http://www.tc.faa.gov/aar400/news94-4.html#Corrosion
The FAA Center for Aviation System Reliability (CASR) has worked closely with the FAA Nondestructive Inspection (NDI) Training Design Panel to develop a revised course for FAA Aviation Safety Inspectors (ASI) that relates the performance of NDI to the ASI job responsibilities.

http://www.airweb.faa.gov/Regulatory_and_Guidance_Library/rgAD.nsf/0/0e3271652c61f74686256cae0067141e/$FILE/SM2003-01.pdf

Very likely any corrosion on critical pieces, e.g. rivets, is considered reportable. This could be an indication of a potential stress corrosion failure. Presumably there is a standard or airworthiness directive for whatever system/component is of concern.

As Fred and Mech_Engineer indicated, one must elaborate.

If you are concerned about a possible safety problem, then contact the appropriate regulatory authority (which in the case of the US is the FAA) or report the situation.
 
Last edited by a moderator:
I would like to know more about the type of corrosion, eg. strees corr..., exfoliation...Could anyone supply more material about it? Or any website contain useful information about it>? thank you
 
Well, one can use search engines like google to find sites on corrosion and use qualifiers to narrow down the responses.

However, http://www.corrosion-doctors.org/ is a pretty good site.

http://www.corrosionsource.com/ is another good site.

If one is interested or involved in the study of corrosion, then consider membership in the National Association of Corrosion Engineers - www.nace.org

There maybe some university courses with online notes.
 
A good source for this info could be found in the forum section of amtonline.com. It's for aircraft mechanics; many of whom deal with corrosion daily. A few members are even FAA inspectors.
 

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