Computer acquisition of analog ammeter reading

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SUMMARY

The discussion focuses on the integration of a microcontroller with an analog ammeter for measuring low current in high-voltage applications (over 10 kV). The proposed method involves using a 1Ω resistor to create a voltage drop equivalent to the current reading. However, safety considerations are paramount, necessitating a safety barrier between high voltage and the microcontroller. Experts recommend placing the resistor in the return path of the high voltage supply and potentially using a larger resistor to ensure accurate readings.

PREREQUISITES
  • Understanding of high-voltage safety protocols
  • Familiarity with microcontroller voltage reading capabilities
  • Knowledge of Ohm's Law and voltage drop calculations
  • Experience with circuit design involving resistors and current measurement
NEXT STEPS
  • Research high-voltage isolation techniques for microcontrollers
  • Learn about resistor selection for low current measurement
  • Explore circuit design for safe integration of analog meters with digital systems
  • Investigate voltage drop measurement methods in high-voltage applications
USEFUL FOR

Electrical engineers, hobbyists working with high-voltage systems, and anyone involved in the design of safe measurement systems for low current applications.

aliaze1
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Hi,

My friends and I are doing a project that involves some very high (multiples of 10 kV and above) voltage, but very low current.

The controller for our transformer has an analog ammeter on it, but we would like to have a computer read and recored the current readings from it. We have a microcontroller that can read voltages, so I was thinking we could take the leads of this analog ammeter, and run it through a 1Ω resistor and get a voltage drop, which will have the same value as the current since the resistor is only 1Ω.

iecproj.jpg
Am I on the right track?

Thanks!
 
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aliaze1 said:
Hi,

My friends and I are doing a project that involves some very high (multiples of 10 kV and above) voltage, but very low current.

The controller for our transformer has an analog ammeter on it, but we would like to have a computer read and recored the current readings from it. We have a microcontroller that can read voltages, so I was thinking we could take the leads of this analog ammeter, and run it through a 1Ω resistor and get a voltage drop, which will have the same value as the current since the resistor is only 1Ω.

iecproj.jpg



Am I on the right track?

Thanks!

As Norm Abram likes to say at the start of every New Yankee Workshop show, "Let's first talk about shop safety."

Is the ammeter measuring current in the transformer itself, or is it somehow isolated and SELV? You need a safety barrier somewhere between the high voltage and your SELV microcontroller and other circuity.
 
Yes, you can do that, but it would be better to put the resistor in the return path of the high voltage supply.
This way, one side of the output is grounded and the other side is only slightly above ground. So, no high voltages are going to get to your expensive micro chip.

HV current.PNG
You will probably need a bigger resistor than 1 ohm and, if the current is very small, even 1000 ohms probably isn't going to make much difference to your current flow.

This will give you a voltage of 1 volt per mA of current being measured, but adjust R to suit your actual current.
 

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