Current rating for an electromechanical contactor

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SUMMARY

The discussion centers on the specifications and operational considerations of electromechanical contactors, specifically addressing why the rated inductive full load current (30A) is lower than the rated resistive full load current (40A). Inductive loads, such as motors, experience significant inrush current, necessitating lower ratings for safety and reliability. The conversation also highlights the importance of application-specific utilization categories, such as AC-1 and AC-3, which dictate the performance of contactors in various scenarios. Manufacturers like Siemens, ABB, and Eaton-Cutler Hammer provide detailed guidelines for selecting contactors based on these factors.

PREREQUISITES
  • Understanding of electromechanical contactors and their functions
  • Familiarity with inductive and resistive load characteristics
  • Knowledge of IEC utilization categories for contactors
  • Basic electrical engineering principles related to current interruption
NEXT STEPS
  • Research "IEC utilization categories for contactors" to understand application-specific ratings
  • Explore "inrush current characteristics in inductive loads" for better load management
  • Review "contactor selection guidelines from Siemens and ABB" for practical application
  • Study "Low-Voltage Switchgear and Controlgear - An Application Guide" from Allen-Bradley for comprehensive insights
USEFUL FOR

Electrical engineers, technicians involved in motor control applications, and professionals selecting or specifying electromechanical contactors for various industrial uses will benefit from this discussion.

srinaath
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I have a elctromechanical contactor (contactor is an electrically operated switch - It is larger version of relay) which has following specification,
Inductive full load current - 30A
Resistive full load current - 40A

Why is rated inductive current less than rated resistive current?
 
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Could you supply the manufacturer and part number of the contactor? Is the controlled load AC or DC?

Generally speaking, inductive current rating is lower because inductive loads such as motors experience significant inrush current.
Another specification to pay attention to is the kW or HP power rating.

Contactors for DC loads require more scrutiny during selection, and are often designed specifically for DC operation.
 
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srinaath said:
Why is rated inductive current less than rated resistive current?

You already know the answer. What happens when you interrupt current through an inductor?

see section "Contact" about 1/3 of the way down this document.

https://media.digikey.com/pdf/Other%20Related%20Documents/Panasonic%20Other%20Doc/Small%20Signal%20Relay%20Techincal%20Info.pdf
 
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jim hardy said:
You already know the answer. What happens when you interrupt current through an inductor?

see section "Contact" about 1/3 of the way down this document.

https://media.digikey.com/pdf/Other%20Related%20Documents/Panasonic%20Other%20Doc/Small%20Signal%20Relay%20Techincal%20Info.pdf
great datasheet, @jim hardy thanks for that ... has been saved :)

Dave
 
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srinaath said:
I have a elctromechanical contactor (contactor is an electrically operated switch - It is larger version of relay) which has following specification,
Inductive full load current - 30A
Resistive full load current - 40A

Why is rated inductive current less than rated resistive current?
This has been answered in the posts above, but another, and perhaps more important question is, "What do you intend to use the contactor for?" A particular make and model contactor will be rated differently depending upon the application.

In the IEC world the nature of the application is called it's utilization category. Categories prefaced with "DC" describe DC load applications. AC-1 (switching AC to resistive loads), AC-3 (switching AC to squirrel cage induction motors in typical start-stop service), and AC-4 (same as AC-3, except the contactor must withstand locked rotor amp breaking currents encountered when the application includes inching and/or jogging service) are the most common. Transformer, capacitor, and various forms of lighting present different challenges to the contacts, and have their own utilization categories.

Unusual operating conditions must also be accounted for. For example, a manufacturer's specifications may be valid for 50 operations or less per hour, and a higher-rated contactor will likely be required to provide more frequent operation. Same goes for operation in high ambient temperature environments, and so on.

Siemens, ABB, Eaton-Cutler Hammer, Allen-Bradley, and other contactor manufacturers provide detailed information in their specifications, and typically offer additional sizing and application guidelines, for instance, "Low-Voltage Switchgear and Controlgear - An Application Guide", document # LVSAM-RM003A-EN-P from Allen-Bradley.
 
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