DC Motor Wires: Current Flow With/Without Insulation

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SUMMARY

The discussion focuses on the behavior of current flow in DC motors using insulated versus bare copper wire. It is established that motors utilize insulated wire, typically enameled, to prevent short circuits between wire turns, which is essential for generating the necessary magnetic effects. Without insulation, current would not flow effectively through the wire loops, as it would take unintended paths based on wire contact. The correct wire gauge, such as 20 Gauge for 1.39 amps max, is also emphasized for optimal performance.

PREREQUISITES
  • Understanding of DC motor construction and operation
  • Knowledge of electrical insulation materials, specifically enameled wire
  • Familiarity with wire gauge specifications and current ratings
  • Basic principles of electromagnetism and magnetic fields
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  • Research "enameled magnet wire" for motor applications
  • Learn about wire gauge selection for DC motors
  • Study the principles of electromagnetic induction in motors
  • Explore the effects of insulation on current flow in electrical circuits
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Electronics enthusiasts, hobbyists building DC motors, and engineers interested in motor design and electrical insulation techniques.

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http://img23.imageshack.us/img23/6131/17743493.jpg

One thing bothers me...

If we have a wire with NO insulation, and we make a loop like in these 2 examples. Connect those ends to battery. Current runs from + to -. Now, will the current behave like in A or in B(no insulation).

I know that with insulation, current will go in loops like A, but will it go in the same way without insulation?

I am trying to build an DC motor and i found all over net that they use copper wire, stripped.

Thx
 
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Motors never use bare copper wire except where it is stripped at the ends to make connections. The rest of the wire is always insulated, usually with a thin layer of paint-like enamel or a similar substance.

If bare wire was used, then turns next to each other could short together and current would not flow through the many turns and then the turns of wire would not produce the necessary magnetic effects to make the motor work.

To answer your question, the current would take whatever path was available to it depending on which wires were able to touch each other. So, you might get some current going in loops and some just going directly between turns of wire where they touched.
 
Google "enameled magnet wire". Determine correct wire gauge depending on current; e.g., 20 Gauge, 1.39 amps max. . See second from last column in http://amasci.com/tesla/wire1.html

Bob S
 
vk6kro said:
Motors never use bare copper wire except where it is stripped at the ends to make connections. The rest of the wire is always insulated, usually with a thin layer of paint-like enamel or a similar substance.

If bare wire was used, then turns next to each other could short together and current would not flow through the many turns and then the turns of wire would not produce the necessary magnetic effects to make the motor work.

To answer your question, the current would take whatever path was available to it depending on which wires were able to touch each other. So, you might get some current going in loops and some just going directly between turns of wire where they touched.

Yea thanks, didn't know that, looked stripped so it bugged me. (: thanks
 
Last edited:
Certainly the current will go in the direction of B. Because no loop is created by insulation.
 

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