Design & Build a 12V Heating Pad - Advice Needed

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SUMMARY

This discussion focuses on designing and building a 12V electric heating pad, with a target temperature of 150-200°F. Participants emphasize the importance of safety, highlighting the risks associated with high temperatures and the necessity for thermal protection devices. They recommend using off-the-shelf heaters from companies like Minco and stress the need for UL approval before selling any product. Additionally, the conversation suggests researching flexible resistive heating elements, insulation materials, and regulatory compliance for safety standards.

PREREQUISITES
  • Flexible resistive heating elements
  • Insulating materials for thermal protection
  • Power systems design
  • Understanding of regulatory agencies for safety compliance
NEXT STEPS
  • Research flexible resistive heating elements and their applications
  • Learn about insulation materials suitable for high-temperature applications
  • Study power systems design for heating devices
  • Investigate UL approval processes and safety regulations for consumer products
USEFUL FOR

This discussion is beneficial for aspiring product designers, electrical engineers, and entrepreneurs interested in developing safe and effective heating solutions for consumer use.

ljstew
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Hello
I am not an engineer or an electrician. I would like some advice on designing and building a 12 volt electric heating pad.
I am thinking I would like it to warm to 150-200 degree in 3-4 minutes, that is just a thought.
Thanks
 
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ljstew said:
I am not an engineer or an electrician.

These are two good reasons not to proceed further with this project.
 
ljstew said:
Hello

I am thinking I would like it to warm to 150-200 degree in 3-4 minutes, that is just a thought.
Thanks

that is reason 3 think about what that temp would do to someones skin. Not including the fact that you shouldn't play with electricity without formal training.

edit:just realized your probably talking Fahrenheit, not Celsius lol
 
Last edited:
Mordred said:
that is reason 3 think about what that temp would do to someones skin. Not including the fact that you shouldn't play with electricity without formal training.

edit:just realized your probably talking Fahrenheit, not Celsius lol

200F would still be dangerous for skin contact - even if there were no actual roast pork smell.
 
Heating something quickly is not difficult - unless. Unless it is large and takes a lot of heat, or is boiling off a liquid. Companies like Minco make off-the shelf heaters for these applications, but if your playing with these temperatures, you need thermal protection devices to prevent fire, and guard structures to keep people from being hurt.

No one will sell such a product without UL approving it first.

This may not seem like much until the judge declares that all your liquid assets and 30% of your future income is awarded to someone you hurt.
 
Thanks Mike. Those temps. may be more than I need. Actually I'm thinking I can lower the actual temp. and use more insulation. My pad will only be about 16"x 24"
 
I plan to form a L.L.C. if I put this in prouction. I have came up with an idea and am wanting to build a proto
 
You need to learn about flexible resistive heating elements/wire, insulating materials, power systems design, industrial design (make it attractive and durable) and lastly about the regulatory agencies concerned with safety in the country you want to sell it.

I'd start by taking apart the products most similar to what you want to produce, and looking at all the regulatory icons on the package.

Your best bet is to contract with an experienced manufacturer of heating pads.
 
Great idea I will go to a thrift shop and buy an electric blank or heating pad.
Thanks Big Guy
 

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