Designing Electric Scooter: Forces on Handlebar

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SUMMARY

This discussion focuses on the design considerations for electric scooter handlebars, specifically the forces acting on them during operation. The user references a maximum push force of 225N (23kgf) and suggests that handlebars must support the rider's entire weight, estimated between 80-100 kg, plus an additional safety factor of 20%. The user seeks assistance in understanding the distribution of body weight on the handlebars and intends to create a Free Body Diagram (FBD) to analyze these forces further.

PREREQUISITES
  • Understanding of Free Body Diagrams (FBD)
  • Basic principles of physics related to force and weight distribution
  • Knowledge of ergonomic design principles
  • Familiarity with electric scooter mechanics and dynamics
NEXT STEPS
  • Research the calculation of forces on handlebars in electric scooter design
  • Learn about ergonomic standards for handlebar height and strength
  • Explore materials and safety factors for handlebar construction
  • Study the impact of rider stance on weight distribution during acceleration and braking
USEFUL FOR

Mechanical engineers, product designers, and anyone involved in the design and safety assessment of electric scooters will benefit from this discussion.

RKD89
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Hi,

I am trying to design an electric scooter, in a lot of ways similar to link below:
http://www.letskickscoot.com/home/articles/scooter_stance.cfmFor an all electric vehicle , I am guessing stance 1 would be similar to braking, and stance 2 would be for an accelerating vehicle's frame of reference.

I am trying to figure out what percentage of body weight goes onto the handle. Assuming the CG is approx the same height as the handle holding position? Can anyone help me understand the forces and make an FBD, I will post my FBD soon.

Thanks in advance.
 
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For design purposes I would assume that the handlebar needs to be able to support the person's entire weight plus some safety factor, say maybe 20%. This would ensure that even in the worst case of a person leaning on the bars they would not be damaged.
 
Oh, I never thought of that

https://www.ccohs.ca/oshanswers/ergonomics/push1.html

I just plucked some data from above link. As in max push force a person can apply is 225N/23kgf. If I consider a persons weight, that will be easily 80-100 kgs, plus 20% as you suggested.

Thank you for the suggestion.
 

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