Do I need a feedback card to acquire motor RPM from a VFD?

Click For Summary
SUMMARY

The discussion centers on whether a feedback card is necessary to acquire motor RPM from the DURApulse GS3-22P0 VFD while using LabVIEW for control. It is established that the feedback card is not required, as the VFD provides multiple configurable inputs and outputs, including a 0-10V speed output that can be translated into RPM. Additionally, the frequency output of the VFD may suffice for RPM estimation if the motor's design slip factor is known. The feedback card is primarily used for closed-loop control, enhancing accuracy in speed regulation.

PREREQUISITES
  • Understanding of DURApulse GS3 series AC drive specifications
  • Familiarity with LabVIEW programming for motor control
  • Knowledge of MODBUS communication protocol
  • Basic concepts of closed-loop control systems
NEXT STEPS
  • Explore the configuration options of the DURApulse GS3-22P0 VFD
  • Learn about implementing MODBUS communication in LabVIEW
  • Research closed-loop control techniques for motor speed regulation
  • Investigate the design slip factor and its impact on motor performance
USEFUL FOR

Engineers, control system designers, and technicians involved in motor control applications, particularly those using VFDs and LabVIEW for automation projects.

belae1ka
Messages
13
Reaction score
0
The VFD I plan on using;
DURApulse GS3 series AC drive: https://www.automationdirect.com/static/specs/gs3drives.pdf
Model: GS3-22P0

The feedback card accessory for the VFD: https://www.automationdirect.com/static/specs/gs3fb.pdf

Hi everyone, I would like to know if I need this feedback card to obtain RPM of a motor that is being wired using the VFD specified above. I plan on controlling a 3 phase motor with the program Labview. I will be using MODBUS to communicate between the VFD and Labview.

The end goal of my project is to plot the force of a load cell with respect to an increasing motor RPM so I was wondering how to get the RPM feedback from the motor. What exactly is the main purpose of this feedback card? In what kind of applications would this card be needed?
 
Engineering news on Phys.org
belae1ka said:
What exactly is the main purpose of this feedback card?
You can make a closed loop controller.
The feedback is subtracted from the feed forward signal, which results in a speed ( or acceleration or position ) error.
This error is integrated, increasing or decreasing the torque, until the speed is accurate ( error = 0 ).
A digital controller will give you a speed, that is as accurate as the crystal controlling the clock frequency in your controller ( measured in parts per million ( ppm ) ).
 
belae1ka said:
Hi everyone, I would like to know if I need this feedback card to obtain RPM of a motor that is being wired using the VFD specified above.
No, it comes with multiple configurable inputs and outputs. You can get a 0-10V speed output, which you can translate into RPM.
 
  • Like
Likes   Reactions: belae1ka
Depending on the precision required, If you know the design slip factor of the motor, (based on load, read AMPS) Frequency output of the VFD may be close enough.

Some VFD's offer "conversion" calculations to display "motor RPM" based on similar input.
 
  • Like
Likes   Reactions: belae1ka

Similar threads

  • · Replies 3 ·
Replies
3
Views
2K
  • · Replies 1 ·
Replies
1
Views
2K
  • · Replies 4 ·
Replies
4
Views
2K
  • · Replies 7 ·
Replies
7
Views
3K
Replies
3
Views
2K
  • · Replies 5 ·
Replies
5
Views
2K
Replies
9
Views
15K