ESD compliance for FR4 G10 material

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Discussion Overview

The discussion revolves around the ESD compliance of FR4 G10 material, particularly in the context of its use in wave pallets for soldering processes. Participants explore the material's properties, surface resistance values, and whether it is suitable for ESD control applications.

Discussion Character

  • Technical explanation
  • Debate/contested
  • Experimental/applied

Main Points Raised

  • Some participants question whether G10 material is inherently non-ESD compliant due to its non-conductive nature, suggesting that it may not meet ESD standards without additional treatments.
  • One participant refers to ANSI/ESD S20.20-2014 to discuss the classification of materials in relation to ESD compliance and raises concerns about the surface resistance of G10.
  • Another participant mentions that ESD dissipative materials typically have a resistivity of about 100kOhm to 1MOhm per square, implying that G10 may not fit this category.
  • Some participants suggest alternative materials like Durostone or Ricocell, which may have better ESD properties, or inquire about antistatic coatings for G10.
  • There is a discussion about the risks of ESD damage during wave soldering, with differing opinions on whether powered or unpowered conditions affect susceptibility to damage.
  • One participant shares an anecdote about components being damaged due to lack of antistatic protection, highlighting real-world implications of ESD issues.

Areas of Agreement / Disagreement

Participants express differing views on the ESD properties of G10 material, with no consensus on whether it can be considered ESD compliant without modifications. The discussion remains unresolved regarding the suitability of G10 for wave pallets in ESD-sensitive environments.

Contextual Notes

Participants reference specific ESD standards and material properties, but there are limitations in the discussion regarding the exact specifications and surface resistance values of G10. The conversation also reflects varying levels of familiarity with ESD concepts and standards.

Priss80
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Good day. I am facing a case where most of the wave pallet top catch using FR4 G10 material tested not compliance to ESD. Can anyone help to confirm whether the G10 material is definitely not ESD? Can you share the product specification for the material with the surface resistance value?

Thanks.
 
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Priss80 said:
Good day. I am facing a case where most of the wave pallet top catch using FR4 G10 material tested not compliance to ESD. Can anyone help to confirm whether the G10 material is definitely not ESD? Can you share the product specification for the material with the surface resistance value?

Thanks.
Welcome to the PF.

Can you post links to the standards involved, and links to what the G10 variant of FR4 involves? FR4 fiberglass is non-conductive, so unless it has some other materials mixed into it, I don't see how it could be "ESD compliant" on its own. But, although I'm very familiar with ESD standards like EN 61000-4-2, I may not be familiar with whatever standard you are referring to.
 
berkeman said:
Welcome to the PF.

Can you post links to the standards involved, and links to what the G10 variant of FR4 involves? FR4 fiberglass is non-conductive, so unless it has some other materials mixed into it, I don't see how it could be "ESD compliant" on its own. But, although I'm very familiar with ESD standards like EN 61000-4-2, I may not be familiar with whatever standard you are referring to.

Good day to you. I am referring to ANSI/ESD S20.20-2014, 8.3.1 Insulators (as per attachment). The technician measured the G10 of top catch at wave pallet using field meter, the result is >2000 volts.
As you mention the FR4 is non-conductive, i am curious to know the material is dissipative/ antistatic/ insulative? Therefore, i want to find out the surface resistance value for the material.
My final purpose is to find out whether we have selected wrong material for wave pallet or the material was degraded.
 
Priss80 said:
Good day to you. I am referring to ANSI/ESD S20.20-2014, 8.3.1 Insulators (as per attachment). The technician measured the G10 of top catch at wave pallet using field meter, the result is >2000 volts.
As you mention the FR4 is non-conductive, i am curious to know the material is dissipative/ antistatic/ insulative? Therefore, i want to find out the surface resistance value for the material.
My final purpose is to find out whether we have selected wrong material for wave pallet or the material was degraded.
Thanks for the link; I skimmed it but still do not understand your question (sorry).

What's a "wave pallet"?

Since FR4 is non-conductive, why do you want to use if for some component in ESD control? ESD dissipative materials that I'm familiar with usually have a resistivity of about 100kOhm to 1MOhm per square.
 
FR4 is the stuff used to make printed circuit boards so it's going to be quite a good insulator. No specific anti static properties.

Google sugests Durostone or Ricocell might be better? Looks like you can also get FR4 with antistatic coatings/constituents.
 
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berkeman said:
Thanks for the link; I skimmed it but still do not understand your question (sorry).

What's a "wave pallet"?

Since FR4 is non-conductive, why do you want to use if for some component in ESD control? ESD dissipative materials that I'm familiar with usually have a resistivity of about 100kOhm to 1MOhm per square.
Hi.. wave pallet is a fixture to hold the PCBA when the assembly going through the wave soldering process. The material was common for industrial use so the company is using it and now found the issue. Thank you.
 
Priss80 said:
Hi.. wave pallet is a fixture to hold the PCBA when the assembly going through the wave soldering process. The material was common for industrial use so the company is using it and now found the issue. Thank you.
When a PCBA is going through wave solder, it is unpowered, so the risk of EOS is very low. Who is your expert consultant on this project? It seems like somebody is dropping the ball, or not willing to actually consult with a professional expert in the process/field.
 
CWatters said:
FR4 is the stuff used to make printed circuit boards so it's going to be quite a good insulator. No specific anti static properties.

Google sugests Durostone or Ricocell might be better? Looks like you can also get FR4 with antistatic coatings/constituents.
Hi...G11 meet the ESD property but the price is higher than G10. Do you have any recommendation for FR4 antistatic coating or add in that permenantly change the G10 property to antistatic?
 
Sorry I don't.
 
  • #10
berkeman said:
When a PCBA is going through wave solder, it is unpowered, so the risk of EOS is very low.

ESD is a problem powered or un-powered. You still damage the affected component even if you don't have any secondary damage due to malfunction or latch-up.

BoB
 
  • #11
rbelli1 said:
ESD is a problem powered or un-powered. You still damage the affected component even if you don't have any secondary damage due to malfunction or latch-up.
I guess this is true for moderate energy EOS sources (like static discharges). Most of the circuitry I work with is not very sensitive to unpowered EOS, but it does sometimes happen.
 
  • #12
Someone at work decided it would be a good idea to place the 2N7000 fets in a plastic drawer without any anti static protection. They died from sliding in the bottom of the drawer when it was opened and closed. It was unlikely there was any "ZAP" going on except maybe across the gate oxide.

BoB
 
  • #13
rbelli1 said:
Someone at work decided it would be a good idea to place the 2N7000 fets in a plastic drawer without any anti static protection. They died from sliding in the bottom of the drawer when it was opened and closed. It was unlikely there was any "ZAP" going on except maybe across the gate oxide.
Oh yikes! Yeah, plastic bad...
 

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