Force calculation - Gripper (Torsion Spring)

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Discussion Overview

The discussion revolves around calculating the force required to operate a gripper mechanism that uses a torsion spring to hold a circular stainless steel tube. The focus is on understanding the mechanics of the spring in relation to the gripper's design and the materials used.

Discussion Character

  • Technical explanation, Debate/contested

Main Points Raised

  • One participant describes the project involving a torsion spring in a gripper designed to hold a circular tube, specifying the materials and dimensions of both the tube and the gripper.
  • Another participant notes that the force on the spring is dependent on the preload condition, which requires information about both the unloaded and loaded geometries of the spring.
  • A subsequent reply clarifies that the spring is preloaded when the gripper is closed and that manual force is needed to open it, suggesting a design similar to a hair clip with a double torsion spring.
  • Another participant emphasizes that without additional details about the spring's construction, it remains impossible to calculate the spring load, highlighting that different spring designs can lead to varying contact forces when the gripper is closed or when a tube is inserted.

Areas of Agreement / Disagreement

Participants express differing views on the adequacy of the provided information for calculating the spring force, indicating that the discussion remains unresolved regarding the specifics needed for accurate calculations.

Contextual Notes

Limitations include the lack of detailed information about the spring's design and preload conditions, which are crucial for determining the force calculations.

psugumaran
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Hi,

Currently I am working on a project to find out the force required to open/close the gripper for holding a circular tube. I have used torsion spring between the two gripper and it will work like a clip. The circular tube is SS316 and the gripper is made out of Aluminium 6061.

Stainless tube 316 OD = 30mm and ID=20mm (Attached figure for reference) length of the tube = 100mm

Please help me how to calculate the force on torsional spring. Thanks in advance
 

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  • Torsion spring_Calculation.JPG
    Torsion spring_Calculation.JPG
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If I correctly understand your figure, the force on the spring depends on the way you preload the spring which is a function of the unloaded versus loaded spring geometry. Your figure shows the loaded geometry, but not the unloaded geometry, so there is not enough information to evaluate the spring force.
 
Thanks for your reply. You are right, spring is preloaded when the gripper is in closed position. The gripper has to be opened by manual pressing (finger) force then the circular tube is pressed into the gripper to hold it in position (Attached Figure for reference)
I thought of using double torsion spring in the gripper, It will work like opening and closing of hair clip. Hope this will give you a clear idea.
 

Attachments

  • Gripper opening_Torsion.JPG
    Gripper opening_Torsion.JPG
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There is still not enough information to calculate the spring load.

It all depends on how the spring is made.

For example, the spring could be made such that, with the gripper closed, there is no force in the spring and consequently no contact force between the gripper and the tube (even though the gripper is "closed.")

For a second example, with a spring made differently, with nothing in the gripper (no tube), the ends of the gripper could be pressed together with some very high force, and when the tube is inserted, an even higher contact force will develop.

It all depends upon how the spring is made (as I think I said previously).
 

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