Help creating constant-speed linear motion

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Discussion Overview

The discussion revolves around methods to achieve constant-speed linear motion for a plate, emphasizing the need for high torque and efficiency. Participants explore various mechanical solutions suitable for moving the plate at a specified speed of 100 mph over a short distance, followed by a transformation into a "C" shape for circular motion.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested

Main Points Raised

  • One participant seeks an efficient method to move a plate at a constant speed with high torque requirements.
  • Another suggests using a lead screw or ball screw assembly for the motion.
  • A participant specifies the need for 3 HP input with a target output of 2.7 HP, and mentions a constant speed of 100 mph for a distance of 1-2 feet.
  • The same participant describes a mechanism where the plate will bend into a "C" shape and move in a circular path to minimize drag and energy consumption.
  • Concerns are raised about the efficiency of lead screws, with one participant noting that they tend to wear out quickly, while ball screws could achieve up to 90% efficiency but may need further evaluation for high-speed applications.

Areas of Agreement / Disagreement

Participants express differing views on the suitability of lead screws versus ball screws, indicating that there is no consensus on the best approach to achieve the desired motion efficiently.

Contextual Notes

Participants have not fully resolved the implications of using ball screws at high speeds, and there are assumptions regarding the efficiency and durability of the proposed mechanisms that remain unexamined.

xatz
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I want to move a plate at a constant speed in a straight line, and to do so in as efficient a way as possible with high torque involved.

What would be a good method to accomplish this? The problem is that both torque and efficiency are very important.
 
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xatz said:
I want to move a plate at a constant speed in a straight line, and to do so in as efficient a way as possible with high torque involved.

What would be a good method to accomplish this? The problem is that both torque and efficiency are very important.

How about a lead screw or ball screw assembly?
 
The HP involved is 3, and of this motor input, I'd like to get 2.7 HP's worth, but 2.5 HP is acceptable. There is also a specific speed the plate must move at, which is a constant 100 mph in a straight line for 1-2 feet.
After this linear movement, the plate will bend into its four sections, forming a "C" shape, and then will move in a circular path around a rotor back to its original position to repeat the process. This path and form is used to minimize drag while still moving 100 mph and to cost a lot less energy to do so. There will be a second plate in use that will be moving at an exact opposite point so energy isn't wasted during this re-positioning of the first plate.

I would also like to use lightweight and efficient modern parts such as magnetic gears, which may be required to get the best results.
 
berkeman said:
How about a lead screw or ball screw assembly?

Well, lead screws tend to be inefficient and to wear out quickly. I updated the info of the requirements in a new post so it will be more clear what's needed. Ball screws can be up to 90% efficient, which is great, but I'll have to see if they can be used for the high speed requirement, though.
 
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