High power bushing (HV power line insulator shapes)

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SUMMARY

The discussion focuses on the design of high voltage bushings used in transformers, specifically their "skirt" shapes. These skirts serve two primary functions: enhancing heat dissipation through increased surface area and preventing electrical leakage by maximizing the creepage length along the insulator's surface. The design also incorporates features like downward-facing sheds to keep the insulator dry during wet conditions, which is crucial for maintaining high flashover voltage. Understanding these design principles is essential for ensuring the reliability and safety of high voltage electrical systems.

PREREQUISITES
  • Understanding of high voltage electrical systems
  • Knowledge of insulator materials such as porcelain and glass
  • Familiarity with electrical leakage and flashover phenomena
  • Concept of creepage distance in electrical insulators
NEXT STEPS
  • Research the impact of environmental factors on insulator performance
  • Explore the design principles of high voltage insulators
  • Learn about the manufacturing processes for porcelain and glass insulators
  • Investigate standards for creepage distances in various pollution environments
USEFUL FOR

Electrical engineers, transformer designers, and professionals involved in high voltage equipment maintenance will benefit from this discussion, particularly those focused on insulator design and performance optimization.

mendes
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Hello,

I would like to understand why "bushings" that are used as insulation for high power electric cables in transformers, and which are often made out of porcelain or glass, I would like to understand why they have this form of "skirts" ? Why aren't they just as a simple cylinder?
 
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I could see two reasons:
1: Heat dissipation. The conductor inside might warm up, and this design creates a good amount of surface area.
2: Simply as a way to keep anything earthed away from it a certain distance, but without making the whole thing a big cylinder.
 
I think I found the answer:

Wikipedia:

http://en.wikipedia.org/wiki/Insulator_(electricity)

Dirt, pollution, salt, and particularly water on the surface of a high voltage insulator can create a conductive path across it, causing leakage currents and flashovers. The flashover voltage can be reduced by more than 50% when the insulator is wet. High voltage insulators for outdoor use are shaped to maximise the length of the leakage path along the surface from one end to the other, called the creepage length, to minimise these leakage currents.[3] To accomplish this the surface is moulded into a series of corrugations or concentric disc shapes. These usually include one or more sheds; downward facing cup-shaped surfaces that act as umbrellas to ensure that the part of the surface leakage path under the 'cup' stays dry in wet weather. Minimum creepage distances are 20–25 mm/kV, but must be increased in high pollution or airborne sea-salt areas.
 

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