How can I build a blast wall using polycarbonate and tempered glass?

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Discussion Overview

The discussion revolves around the construction of a blast wall using polycarbonate and tempered glass, focusing on materials, design considerations, and safety aspects. Participants explore the effectiveness of different materials and their applications in protecting against explosions and impacts.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested

Main Points Raised

  • One participant inquires about the materials used for blast walls, suggesting plexiglass as a potential option.
  • Another participant questions whether the wall is intended for noise attenuation or for protection against explosions.
  • A participant identifies LEXAN, a polycarbonate material, as a suitable choice for a blast shield, referencing its use by GE.
  • Discussion includes a reference to a Mythbusters episode that tested the effectiveness of polycarbonate against bullets, noting that significant thickness is required for adequate protection.
  • Concerns are raised about the use of acrylic due to its tendency to shatter, with a recommendation to use polycarbonate instead for better flexibility and impact resistance.
  • Participants discuss the importance of positioning the blast wall to minimize overpressure and debris effects, suggesting that the plastic serves as secondary defense.
  • There is a suggestion to consider a steel blast shield with a polycarbonate window for enhanced protection and structural integrity.

Areas of Agreement / Disagreement

Participants express varying opinions on the best materials and construction methods for a blast wall, indicating that multiple competing views remain regarding the optimal design and material choices.

Contextual Notes

Participants note the potential high cost of sufficient thickness of polycarbonate and the need for careful planning in the design to ensure safety against explosions.

Mk
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What are blast walls made of? Something like plexiglass or something? How would I go about doing this? Something like on Mythbusters, I want to be able to see through it, while having some protection.
 
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I didn't see the Mythbusters show. Is the wall for noise attenuation or is it for possible impact/explosion protection?
 
Did you also see the episode of Mythbusters where they decided to find out how much polycarbonate (Lexan) it takes to actually stop a bullet? They stopped using anything related to the term "bulletproof" pretty quickly because it took a lot more material then they expected. If you watch a show on armored cars designed to be bullet resistant, there is a science to using tempered glass and polycarbonate in a dozen layers to stop bullets, mixing the qualities of the two materials to achieve the desired result.

The biggest thing with any kind of potential explosion is going to be to plan out your position to minimize the effects of the overpressure and the flying debris. The plastic is then just a secondary defense that deflects small things away from you.

DO NOT substitute acrylic because of its low cost, its not going to flex anywhere near as much and will shatter instead of deform when hit hard enough.

You will need to find a plastics shop near you, and be prepared to be shocked at the price for a sufficient thickness of the material. Your best value would be a steel blast sheild with a small polycarbonate window in a steel reinforced frame with screws around the perimeter of the clear sheet so the poly doesn't just flex and pop through.
 

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