How can we improve motor control for our robotic television camera positioners?

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SUMMARY

The discussion focuses on improving motor control for robotic television camera positioners using flat pack brushless DC motors with 5-wire onboard control. The motors require a voltage input of 0-5V for one direction and 5-10V for reverse rotation. A key challenge is achieving a "dead" spot around the center position of a two-axis joystick to ensure zero speed. The suggestion is to implement a 100mV hysteresis around the 5V center voltage to create the desired dead zone, and the participants plan to consult with the motor manufacturer, Maxon, for further assistance.

PREREQUISITES
  • Understanding of brushless DC motor control
  • Familiarity with voltage input ranges for motor operation
  • Knowledge of joystick control systems
  • Basic concepts of hysteresis in control systems
NEXT STEPS
  • Research implementation of hysteresis in motor control systems
  • Explore Maxon motor specifications and control options
  • Investigate joystick calibration techniques for dead zones
  • Study PID control algorithms for smooth motor speed transitions
USEFUL FOR

Engineers and developers involved in robotics, particularly those working on motor control systems for camera positioners and similar applications.

horngroup
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We are many years out of school. We are building robotic positioners for television cameras. Our experience in the mechanical design is extensive. We are seeking direction in motor control. The motors which we would like to try are flat pack brushless dc motors with 5 wire on board control. The manufacturer can supply with an input which causes rotation in one direction from 0-5v and reverses from 5-10v. We use a two axis joystick as we rotate horizontally and vertically. We have trouble with our control at center rest of the joystick, as we need a "dead" spot in the center to insure 0 speed. We need to go from a "creep" speed to about 30-40 deg/sec. We would think that with allthe robotics out there this is reinventing the wheel. Any help out there?
Horngroup
 
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horngroup said:
We are many years out of school. We are building robotic positioners for television cameras. Our experience in the mechanical design is extensive. We are seeking direction in motor control. The motors which we would like to try are flat pack brushless dc motors with 5 wire on board control. The manufacturer can supply with an input which causes rotation in one direction from 0-5v and reverses from 5-10v. We use a two axis joystick as we rotate horizontally and vertically. We have trouble with our control at center rest of the joystick, as we need a "dead" spot in the center to insure 0 speed. We need to go from a "creep" speed to about 30-40 deg/sec. We would think that with allthe robotics out there this is reinventing the wheel. Any help out there?
Horngroup

So zero rotation velocity is achieved around 5V? The manufacturer should have some built-in hysteresis around this center voltage, so that you get the dead spot that you want. Something like 100mV hysteresis or so. Or basically a 100mV dead zone around 5V that gives zero rotational velocity. Can they give that to you?
 
Thanks for the reply. We'll check with the motor people (Maxon)
 

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