How do Capacitor Discharge Ignition Circuits work?

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Discussion Overview

The discussion focuses on the operation of Capacitor Discharge Ignition (CDI) circuits, exploring their mechanisms, components, and applications. Participants share insights on the technical workings of these circuits, their historical context, and potential uses in modern technology, such as military applications.

Discussion Character

  • Technical explanation
  • Exploratory
  • Debate/contested

Main Points Raised

  • Some participants describe the basic operation of CDI circuits, noting that they can produce high voltage sparks from low voltage power supplies through a series of components including transformers and capacitors.
  • One participant details the Mark Ten B CDI circuit, explaining its use of a dual NPN-driven push-pull oscillator and a series avalanche transistor to discharge the capacitor into the ignition coil.
  • Another participant discusses the charging process of the capacitor, emphasizing the role of resistance in the charge and discharge rates, and mentions resonance effects between the capacitor and the inductance of the coil.
  • Concerns are raised about the potential for adjacent spark plugs to fire due to coupling effects from high voltages generated in the system.
  • Some participants share historical insights about older systems, such as those used in Evinrude engines, which utilize a permanent magnet to charge the capacitor and an SCR for discharge.
  • There is mention of a failure analysis performed on a furnace ignition system that used SCR discharge, highlighting the importance of SCR specifications in the design.
  • One participant questions the role of points in CDI systems, suggesting that a key advantage is the elimination of wear and tear associated with traditional ignition systems.

Areas of Agreement / Disagreement

Participants express various viewpoints on the operation and design of CDI circuits, with no clear consensus on all aspects. Some agree on the basic principles while others raise questions or provide differing historical perspectives.

Contextual Notes

Participants mention specific components and configurations, but there are unresolved details regarding the calculations for transformer requirements and the implications of design choices on performance.

Who May Find This Useful

This discussion may be of interest to individuals studying electrical engineering, automotive technology, or those involved in the design and analysis of ignition systems.

Russell_B
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I have been informed that such devices can produce large voltage sparks from low voltage power supplies, but i was always under the impression that capacitors discharge in a manner that is simply the opposite of the charge graph.

1)So how do these circuits work?
and
2)Are the US navy using similar circuits in their new railgun battleship weapons?
 
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As I write this, I am looking at an old working Mark Ten B CD ignition circuit, a kit made by Delta Products, Inc. It has a Dual NPN-driven push-pull oscillator driving the primary of an audio frequency toroidal transformer. The high voltage secondary is rectified and charges a capacitor. A series avalanch transistor, triggered by the points inside the distributor, discharges the capacitor into the primary of the ignition coil. See picture of the Mark Ten B on lower-left corner of page 155 of Popular Science Dec 1974

http://books.google.com/books?id=nd...resnum=8&ved=0CB8Q6AEwBw#v=onepage&q=&f=false

I have a schematic someplace.

Bob S
 
I think they had a circuit like this:

http://dl.dropbox.com/u/4222062/cdi.PNG

When the SCR was not conducting, the capacitor charged up via the small resistor R and the primary of the ignition coil. The capacitors were of the order of 4 uF so quality oil filled capacitors could be used.

A trigger pulse on the gate of the SCR caused the capacitor to rapidly discharge through the SCR and the primary of the ignition coil.

R was there to avoid short circuiting the 300 volt power source when the SCR turned on.

One problem was that the output tended to fire adjacent spark plugs as well as the intended one due to coupling between the ignition leads and the very high voltages that were generated.

Is that how you remember them Bob?
 
Last edited by a moderator:
vk6kro said:
I think they had a circuit like this:

http://dl.dropbox.com/u/4222062/cdi.PNG

When the SCR was not conducting, the capacitor charged up via the small resistor R and the primary of the ignition coil. The capacitors were of the order of 4 uF so quality oil filled capacitors could be used.

A trigger pulse on the gate of the SCR caused the capacitor to rapidly discharge through the SCR and the primary of the ignition coil.

R was there to avoid short circuiting the 300 volt power source when the SCR turned on.

One problem was that the output tended to fire adjacent spark plugs as well as the intended one due to coupling between the ignition leads and the very high voltages that were generated.

Is that how you remember them Bob?
I looked at my schematic, and it shows a common-emitter npn transistor firing a SCR, as you show. The output of the coil went to the center of the distributor cap (above the rotor). So for a V-8 running at 6000 RPM, the CD ignition would fire at about [STRIKE]600[/STRIKE] 400 Hz.

Bob S
 
Last edited by a moderator:
Russell_B said:
I have been informed that such devices can produce large voltage sparks from low voltage power supplies, but i was always under the impression that capacitors discharge in a manner that is simply the opposite of the charge graph.
In answer to this bit of your question:
The rates of charge and discharge depend on the value of the series resistance. In this case, it is charged through a higher resistance than exists in the discharge path - hence it discharges in small a fraction of the engine cycle and charges up whilst the pistons are moving round into position. Not unlike a toilet cistern!
The rate of discharge is actually higher than you'd expect because there is a resonance between the C and the inductance of the coil.

Oh yes - the 400V, to charge it, is produced from the 12 V with an oscillator, a transformer and a rectifier.
 
How do you discharge high voltage capacitor 6KV with a high voltage transformer ? how do you calculate the transformer needed ?
 
Bob S;2613259... A series avalanch transistor said:
I thought the whole idea ( well major portion) of a CDI system was to do away with the points, thereby eliminating one of the main areas of wear and tear in the ignition system ?

Dave
 
old Evinrudes charge the capacitor to ~400 volts by a many-turn charging coil under the flywheel that is excited by a permanent magnet mounted in rim of the flywheel.
Usually there's one coil set per cylinder.

Cap is discharged through spark producing coil by SCR as shown, SCR is triggered by another magnet and smaller trigger coil. That magnet is on a moving plate that moves with throttle, for spark advance.

A nice system - if you're way out in the ocean and battery dies you can start it with a rope.
 
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Ages ago, I performed the failure analysis / improvements for a furnace ignition that used SCR discharge. It would rectify the household AC voltage into a film capacitor and trigger an SCR to discharge the cap into about 8-10 turns of about AWG14 wire. This was wrapped about the high voltage winding, which would provide the ignition spark.

The discharge event put several tens of amps through a 1 amp SCR, which actually works pretty good.

Just remember, your SCR needs to fast - even if that means it's not so big.
 
  • #10
Discharging into an inductance holds down "rate of current rise" , one of the SCR limits that must be observed.

The capacitor limits the current through the SCR.

It's a pretty nice system. A good designer values Mother Nature's help.
 

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