How to advoid water condensation in compressed air piping

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SUMMARY

The discussion addresses the issue of water condensation in compressed air piping within clean rooms maintained at 23°C, while external temperatures reach 32°C. The primary cause identified is the dew point of the air, which is higher than the temperature of the pipes, leading to condensation. To mitigate this issue, it is essential to dehumidify the air or increase the temperature above the dew point. Implementing a compressed air dryer immediately after the air compressor is recommended as a definitive solution.

PREREQUISITES
  • Understanding of dew point and its impact on humidity
  • Knowledge of compressed air systems and their components
  • Familiarity with air drying technologies, specifically compressed air dryers
  • Basic principles of thermodynamics related to temperature and pressure
NEXT STEPS
  • Research the specifications and types of compressed air dryers available on the market
  • Learn about the installation and maintenance of compressed air dryers
  • Explore methods for measuring dew point in compressed air systems
  • Investigate the benefits of using air filters in conjunction with air dryers
USEFUL FOR

This discussion is beneficial for factory maintenance engineers, compressed air system operators, and anyone involved in maintaining clean room environments and optimizing air quality in industrial settings.

medo
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Hello all,
I'm having problems with my compressed air system. In the factory have some clean rooms with temperature are maintained around 23°C. The outside of clean rooms are normal condition (around 32°C). When i checked some air supply points outside. There were no water in compressed air. But water appreared in cleam rooms.
Does anyone know what is reason and how to advoid it?

Thanks in advance
 
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Sounds like the humidity in your air is such that the dew point is somewhere between 32 and 23. You need to either decrease the dew point by dehumidifying the air or increase the temperature so that it is above the dew point.

Probably the 23 temperature is required for whatever process is done in the clean room. So you would need to dehumidify the air.
 
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All air has water in it. The dew point is a measure of the amount of water in the air. When air is compressed, the dew point is increased. When the dew point is higher than the pipe temperature, the excess water condenses to form liquid water in the pipes.

The solution is to add a compressed air dryer (search the term) immediately after the air compressor. This is one particularly good link: https://www.atlascopco.com/en-us/compressors/wiki/compressed-air-articles/choosing-a-dryer. I see that Harbor Freight sells an air dryer.

Home shop users can get away with a simple air filter near the end of the line, but compressed air systems should have an air dryer.
 
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