How to calculate energy used in a variable speed drive

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Discussion Overview

The discussion revolves around calculating the energy used in a variable speed drive (VSD) for a water pump, particularly in comparison to a traditional AC motor operating at full load with a flow restriction. Participants explore the implications of using a VSD in terms of energy savings and operational efficiency.

Discussion Character

  • Homework-related
  • Exploratory
  • Technical explanation

Main Points Raised

  • One participant mentions the intention to demonstrate energy savings by comparing a VSD running at lower speeds to an AC pump running at full throttle with a restriction to reduce flow.
  • Another participant suggests that bladder tanks are used with pumps to manage flow rates, noting the potential energy consumption involved in inflating the bladder but expressing uncertainty about the calculation.
  • A later reply introduces a mathematical model where energy consumption is represented as the area under the curve of a function, indicating that the shape of this curve differs between full throttle and variable drive operations.
  • One participant proposes a formula for power loss in a restriction, defined as the product of pressure drop and flow rate, while also acknowledging additional losses in the motor.

Areas of Agreement / Disagreement

Participants generally agree on the goal of demonstrating energy savings with a VSD, but there are differing views on the methods and calculations involved, particularly regarding the role of flow restrictions and the use of bladder tanks. The discussion remains unresolved with multiple competing perspectives on the calculations and implications.

Contextual Notes

Participants express uncertainty about specific calculations, such as the energy consumed by bladder tanks and the exact relationship between pressure drop and power loss. There are also assumptions about the operational conditions of the pumps that are not fully detailed.

mink_man
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Homework Statement



We'll be running a vsd water pump. We'll be seeing the energy savings of using a vsd, instead of using an AC motor on full load and using a tap to reduce water flow. Sorry for the lack of info.



The Attempt at a Solution



I'm sure it will have something to do with mass flow rates or something. But I'm not sure how I'll calculate the energu
 
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I thought some form of bladder tank was used with normal pumps to match the flow rate from the pump to the outlet? eg pump runs until the tank is full then switches off. When you turn on the tap the tank delivers water without running the pump. That continues until the tank is nearly empty then the pump kicks in again. That way the pump is never restricted or loaded up with a partially open tap. I suppose there must be some additional energy consumed inflating the bladder but no idea how to calculate that.
 
Thanks for your reply, but I think you misunderstood.

We're just running a lab experiment to show how a variable speed drive saves money.

We want to run an AC pump at full throttle, then put a restriction in the pipe to reduce mass flow rate. Then we'll run the VSD at a lower speed with no restriction to get the same mass flow rate.
 
In a math model, the energy consumed is the area under the curve of a function, in this case of unit energy per time. For a full throttle motor, the area under the curve is rectangular. For a variable drive, that unit energy per time can vary, resulting in a differing amount of power consumed

Hope this helps
 
I believe the power loss in a restriction/tap is

ΔP * Q

where ΔP is the pressure drop and Q the flow rate. I believe that's the additional power that will need to be provided by the full speed motor (plus losses in the motor).
 

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