How to find ampacity of 1/2 by 4 copper buss bar

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SUMMARY

The ampacity of a 1/2" by 4" copper bus bar is determined to be 2000 amps based on the NEC guideline of 1000 amps per square inch. The confusion arises from misinterpreting the formula as division rather than multiplication. With a total cross-sectional area of 2 square inches (4 inches x 0.5 inches), the correct calculation confirms that the bus bar can indeed carry 2000 amps. This discussion clarifies the importance of unit analysis in electrical calculations.

PREREQUISITES
  • Understanding of ampacity and its significance in electrical engineering.
  • Familiarity with the National Electrical Code (NEC) standards.
  • Basic knowledge of electrical units and measurements.
  • Experience with bus bar applications in electrical installations.
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  • Research the NEC guidelines on ampacity for various conductor types.
  • Study the ABB Switchgear Manual for detailed ampacity tables.
  • Learn about the thermal properties of copper in electrical applications.
  • Explore unit analysis techniques for verifying electrical calculations.
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Electrical engineers, electricians, and anyone involved in designing or installing electrical systems that utilize bus bars will benefit from this discussion.

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How to find ampacity of 1/2" by 4" copper buss bar

I have a question about finding ampacity of buss bar. I have a 1/2" by 4" copper buss bar and the only formula I can find in the NEC is 1000/in^2 but when I use this formula I come up with 500 amps and I'm being told that 1/2" by 4" copper bus bar is good for 2000 amps. Can somebody help me please and explain what I'm missing. Thank you
 
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As far as I know, 1000/in^2 is merely a "rule of thumb".
 
http://www.stormcopper.com/design/ampacity-tables.htm
 
Am I missing something here? You have 2in^2 of copper bus bar(4*.5=2) and 1000 A/in^2 should be 2000A.
Correct? And ,yes, as per NEC (US) {250A/(1/4 in^2)} is acceptable. So 1000A/in^2 is correct.
 
I tell you why I'm confused, I read 1000/in^2 as 1000 divided by inches squared. I think the NEC would be right to rewrite that so it looks like multiplication
 
From ABB Switchgear Manual Table 13-4 Continuous current carrying capacity [AC up to 60 c/sec]
For indoor installation at 35oC.copper bar max.temp. 65oC.Continuous load.
10*100 mm [0.4”*4”] 1810 A
10*120 mm [0.4*5”] 2110
 
Crazyhorse2882 said:
I tell you why I'm confused, I read 1000/in^2 as 1000 divided by inches squared. I think the NEC would be right to rewrite that so it looks like multiplication

Your interpretation would imply that the larger the buss bar the less current it could carry, that should clue you in that somethings wrong.

Read it as 1000 amps per square inch for 2 square inches. (Driving 1000 miles per hour for 2 hours = 2000 miles).
 
Last edited:
Do the math with the units...if your math ends up with the wrong units - you have the formula wrong:

A/in^s * in^2 = A... amazing how many people do not use this simple check of their thinking.
 

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