How to get a linear solenoid actuator to cycle?

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SUMMARY

To achieve continuous cycling of a linear solenoid actuator, a return mechanism is necessary, such as gravity or a spring. Implementing two trip switches at each end of the stroke provides a reliable cycling method, although it may result in fast operation. For smoother action and controlled cycle times, incorporating a dashpot damper, which consists of a piston in a cylinder with a small air leak, is recommended. Alternatively, using two solenoids—one for the push and another for the pull—can enhance functionality.

PREREQUISITES
  • Understanding of linear solenoid actuators
  • Knowledge of basic electronic circuits
  • Familiarity with mechanical components like springs and dampers
  • Experience with trip switches and their applications
NEXT STEPS
  • Research the design and implementation of dashpot dampers
  • Learn about wiring configurations for dual solenoid systems
  • Explore electronic timing circuits for solenoid control
  • Investigate different types of trip switches and their uses
USEFUL FOR

This discussion is beneficial for hobbyists, educators, and students involved in robotics or mechanical engineering projects, particularly those focusing on solenoid actuator applications.

udtsith
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Hi,

I am working on a project with my daughter who is 10. We are trying to get a linear solenoid actuator (push) to continuously repeat (push/return...push/return). But all it does is push and stop. How do I get the wiring set up to enable the solenoid to automatically cycle? Thanks!
 
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A simple solenoid with a plain iron core is essentially a pull in one direction device . To make it cycle you need something else to power the return stroke . This could be simple gravity (if solenoid is vertical axis) or a spring .

Easiest way to make a single solenoid with gravity/spring return cycle is to have two trip switches - one at each end of stroke . This is a very reliable arrangement but there is no easy way of controlling the cycle time and they tend to run rather fast with small components .

There are though some ways of slowing the cycle down and getting a smoother action . Most easily implemented is the dashpot damper . Basically just a piston in a cylinder with a small air leak around the piston .

A simple electronic circuit which gives timed on/off periods could be used to give exactly the cycle time that you want .

Better in some cases to have two solenoids - one for push and one for pull .

Just another bit of nostalgia for older forum members - I once did something similar myself using a hand wound solenoid , a daspot damper made from a Smartie tube and trip switches made from bean can metal and screws - and it worked .

If this is for a school science type project don't be afraid to improvise !
 
Nidum said:
A simple solenoid with a plain iron core is essentially a pull in one direction device . To make it cycle you need something else to power the return stroke . This could be simple gravity (if solenoid is vertical axis) or a spring .

Easiest way to make a single solenoid with gravity/spring return cycle is to have two trip switches - one at each end of stroke . This is a very reliable arrangement but there is no easy way of controlling the cycle time and they tend to run rather fast with small components .

There are though some ways of slowing the cycle down and getting a smoother action . Most easily implemented is the dashpot damper . Basically just a piston in a cylinder with a small air leak around the piston .

A simple electronic circuit which gives timed on/off periods could be used to give exactly the cycle time that you want .

Better in some cases to have two solenoids - one for push and one for pull .

Just another bit of nostalgia for older forum members - I once did something similar myself using a hand wound solenoid , a daspot damper made from a Smartie tube and trip switches made from bean can metal and screws - and it worked .

If this is for a school science type project don't be afraid to improvise !
Thank you!
 

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