How to test a 1.5 pound magnesium anode

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Discussion Overview

The discussion revolves around testing the performance of magnesium anodes used for grounding in tracer wire systems, specifically comparing a 1.5-pound anode to a 1/2-pound anode in terms of conductivity and signal strength. Participants explore factors influencing conductivity, such as anode size, shape, and surface area, as well as methods for testing these parameters.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested
  • Mathematical reasoning

Main Points Raised

  • Mike inquires about the testing methods for a 1.5-pound magnesium anode and its performance compared to a 1/2-pound anode regarding conductivity and signal strength.
  • Some participants suggest that the shape and surface area of the anode may significantly influence conductivity, potentially more than weight alone.
  • Mike questions whether greater earth surface contact correlates with improved conductivity and whether a longer anode would be more effective than a shorter one.
  • One participant mentions using a ground resistance tester to evaluate grounding adequacy, noting the importance of depth and soil conditions in achieving low resistance.
  • There is a suggestion that the presence of salts in the soil can enhance grounding effectiveness, although this is not frequently necessary.

Areas of Agreement / Disagreement

Participants express differing views on the factors affecting conductivity, particularly regarding the relative importance of weight versus shape and surface area. The discussion remains unresolved, with no consensus on the best approach to testing or the optimal characteristics of the anodes.

Contextual Notes

Participants note the absence of established standards for grounding tracer wire, which may complicate testing and evaluation efforts. There are also references to specific testing equipment and methods, but no definitive conclusions are reached regarding their effectiveness in this context.

Mike Moore
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Hello my name is Mike Moore and I work for Copperhead Industries, LLC We are a tracer wire manufacture for the underground non-metallic pipe utility sector, natural gas, water, sewer and telecom. We use magnesium anodes for grounding out the far end of the tracer wire system which completes the electrical circuit needed to carry the tracer wire signal.

My question, I need to know where or how you can test a 1.5 pound magnesium anode that's used for grounding of tracer wire and not cathodic protection. What I'm trying to find is would a 1.5 # verses a 1/2 # perform better in conductivity or signal strength. I know bigger anodes are better in corrosion protection, but does it matter in conductivity? Does distance of a tracer wire locate signal get stronger with larger anode or does size not matter when it comes to grounding and conductivity? My thought would be the longer the anode the more surface we contact the better the ground. Would a larger anode last longer?

Thanks for any guidance or answers!

Thanks,
Mike
North American Sales Manager
 
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Mike Moore said:
Hello my name is Mike Moore and I work for Copperhead Industries, LLC We are a tracer wire manufacture for the underground non-metallic pipe utility sector, natural gas, water, sewer and telecom. We use magnesium anodes for grounding out the far end of the tracer wire system which completes the electrical circuit needed to carry the tracer wire signal.

My question, I need to know where or how you can test a 1.5 pound magnesium anode that's used for grounding of tracer wire and not cathodic protection. What I'm trying to find is would a 1.5 # verses a 1/2 # perform better in conductivity or signal strength. I know bigger anodes are better in corrosion protection, but does it matter in conductivity? Does distance of a tracer wire locate signal get stronger with larger anode or does size not matter when it comes to grounding and conductivity? My thought would be the longer the anode the more surface we contact the better the ground. Would a larger anode last longer?

Thanks for any guidance or answers!

Thanks,
Mike
North American Sales Manager

Hi Mike, and Welcome to the PF.

What professional/regulatory standards apply? It sounds like there should be some standards that would need to be tested to, no?
 
No there is no standard for grounding of tracer wire, but it is starting to get traction across North America. The problem for us is finding a way to test the conductivity. To understand tracer wire a little more go to www.mrwa.com and scroll down middle of page and click on tracer wire spec/ installation guide. What is the difference in cudutivity from heavy long skinny anode to fat short anode? Does greater/ more Earth surface contact make greater conductivity? Would a 1.5# anode 16" lomg be better then 1/2# 6" long? Thanks for input! - Mike
 
Wouldn't the conductivity depend much more on the shape and surface area than the weight?
 
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I work as an electrician and we use a "ground resistance tester" when we have questions of a ground being adequate.
Our unit is a fluke, but almost any quality tester manufacturer makes them. A little pricey ($1400 and up ), but indispensable
when evaluating an installation. You can set up a test with differing length rod next to each other and see where the point is where more
rod doesn't give you any less resistance.
In electrical a minimum 6' in contact with soil(90 degree angle to the ground) is required, but ground rods (copper or galvanized steel) come in 8' minimum( so you can drive them at up to 45 degrees to the ground).
Just google ground resistance tester.
 
anorlunda said:
Wouldn't the conductivity depend much more on the shape and surface area than the weight?

You are absolutely correct. The deeper it reaches down into the moist soil, and the more "salts" in the soil, the better the ground.
If we test a ground installation and it is not low enough resistance there is a method of lowering it using salts. Don't have to do that very often though.
 

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