Naturally, any flammable gas is potentially dangerous, and acetylene is certainly no exception. But the violent nature that's been attributed to "welder's ether" has come about as a result of that substance's being compressed for convenient storage and transport. When the gas is merely allowed to form in a regulated fashion-and is then immediately drawn off for a specific use-it's not nearly as touchy as when under pressure .. . and the fact that acetylene generators were used by regular folks all over America and abroad is proof that the gas can be safe when handled with due caution.
(snip) I started rather crudely in an attempt to get the engine to run without driving the car. After locating a calcium carbide generator-and a good supply of the fuel-in Vermont, I began tinkering with the carburetion system. Figuring that a propane carburetor would work best, since it was designed to use a gaseous-rather than a liquid-fuel, I welded up a metal duct pipe to serve two purposes: [1] It provided a mount for the propane (soon to be acetylene) carb that allowed the flammable gas to enter the throat of the original carburetor, and [2] it furnished a convenient dual-fuel capability . . . because I had fabricated an air inlet valve on its upper surface that could be opened when the car was burning gasoline and the acetylene system was shut down.
Then, after I had connected a length of single-strand acetylene hose from the stationary gas generator to the propane carburetor and made a few "guesstimated" adjustments to the latter piece of equipment, I filled my miniature acetylene "factory" with the proper amounts of water and calcium carbide (according to the manufacturer's recommendations) and opened the control valve slightly. As I fully expected, a hissing sound indicated that gas was being produced . . . and the moment of truth was upon me. When I turned the ignition key, the engine came to life . . . my system worked!
My next step was to try to fabricate a calcium carbide generator that would fit in the trunk of my vehicle . .. and-even more important-a unit that was safe enough to use on a regular transportation basis. An automobile can be forced to perform some pretty wild maneuvers in traffic, and I had to be sure that there was no danger of excess gas being produced because of water inadvertently splashing on my supply of fuel pebbles. After several months of work, I've recently come up with a generating unit that works perfectly . . . so well, in fact, that I'm conducting a patent search on its design.