Hydrogen permeation through carbon-carbon composites

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Discussion Overview

The discussion centers around the permeation of hydrogen through carbon fiber reinforced carbon composites, particularly in the context of a research project involving hydrogen flow through channels made of these materials. Participants seek to estimate hydrogen permeation and explore the effectiveness of carbon-carbon composites as gas barriers.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested
  • Research-related

Main Points Raised

  • Some participants note that carbon fibers are porous (10-20% micro-porosity) and do not serve as effective gas barriers, suggesting that hydrogen may leak significantly through carbon-carbon composites.
  • There are inquiries about the effectiveness of carbon-carbon composites in containing gases, with some suggesting that their performance largely depends on acceptable leakage rates and specific applications.
  • Participants discuss potential coatings for carbon-carbon composites, such as silicon carbide, which may provide a high-temperature gas barrier function, though issues like coating cracking are mentioned.
  • One participant references a specific temperature limit (up to 2500°C) for the performance of carbon-carbon composites, indicating that testing at higher temperatures (3000K) is challenging.
  • Several sources and articles are suggested for further reading on the topic, including links to research papers and journals related to hydrogen energy and carbon fiber applications.
  • There is a suggestion to explore broader search terms related to carbon fiber and hydrogen storage for additional information.

Areas of Agreement / Disagreement

Participants express varying views on the effectiveness of carbon-carbon composites as gas barriers, with no consensus reached on their overall performance or the best approaches for mitigating hydrogen permeation.

Contextual Notes

Limitations include the dependence on specific construction methods of the composites, the variability in acceptable leakage rates for different applications, and the unresolved challenges associated with high-temperature performance and coating integrity.

Who May Find This Useful

Researchers and engineers working on hydrogen storage solutions, materials science, and those interested in the properties of carbon composites in high-temperature applications may find this discussion relevant.

RandomGuy88
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I am attempting to find information about the permeation of hydrogen through carbon fiber reinforced carbon composites and was wondering if anyone could provide some help. I don't have many details to provide. We are in the early stages of a research project in which hydrogen may be flowing through channels made of a carbon-carbon composite and I would like to make some estimates of hydrogen permeation through this material.

Any help would be appreciated.
Thanks
 
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RandomGuy88 said:
I am attempting to find information about the permeation of hydrogen through carbon fiber reinforced carbon composites and was wondering if anyone could provide some help. I don't have many details to provide. We are in the early stages of a research project in which hydrogen may be flowing through channels made of a carbon-carbon composite and I would like to make some estimates of hydrogen permeation through this material.

Any help would be appreciated.
Thanks
Carbon fibers itself are porous (10-20% micro-porosity typical) and do not represent an effective gas barrier. Also, carbon-carbon composites may have macro-porocity, depending on construction of composite plies. Overall, you can realistically expect it leaking hydrogen in copious amount.
 
trurle said:
Carbon fibers itself are porous (10-20% micro-porosity typical) and do not represent an effective gas barrier. Also, carbon-carbon composites may have macro-porocity, depending on construction of composite plies. Overall, you can realistically expect it leaking hydrogen in copious amount.

Thank you, this is very helpful. Would you happen to know of any sources that may provide this information?

Would you expect the carbon-carbon composites to be ineffective at containing any gas? Do you know of any coatings that can be applied (at very high temperatures ~3000K) that may work?
 
RandomGuy88 said:
Thank you, this is very helpful. Would you happen to know of any sources that may provide this information?

Would you expect the carbon-carbon composites to be ineffective at containing any gas? Do you know of any coatings that can be applied (at very high temperatures ~3000K) that may work?
I remember some presentations on conference about silicon carbide coating over carbon for the high-temperature gas barrier function. The thickness of coating to be effective was 3mm. The main problem was coating cracking. Sorry, do not remember exact reference.

Regarding 3000K temperature, performance of C/C composite is largely unknown. The test setup is too difficult to make.
For up to 2500C see
http://www.iccm-central.org/Proceedings/ICCM17proceedings/Themes/Materials/CARBON - CARBON COMPOSITES/D3.6 Kobayashi.pdf

Regarding "carbon-carbon composites to be ineffective at containing any gas" statement, it depends on acceptable leakage rates and application. Definitely the design without any drainage of leaked gas would not work. Design with chemical getter may work for some time (likely minutes in rocket motor-like applications). Design with non-enclosed space or pumped vacuum on other side of carbon-carbon conduit will likely be an acceptable solution. Could you be more specific about your application?
 
Last edited:
RandomGuy88 said:
I am attempting to find information about the permeation of hydrogen through carbon fiber reinforced carbon composites and was wondering if anyone could provide some help. I don't have many details to provide. We are in the early stages of a research project in which hydrogen may be flowing through channels made of a carbon-carbon composite and I would like to make some estimates of hydrogen permeation through this material.
This might help - https://www.osti.gov/servlets/purl/1249338

There may be such an article in https://www.journals.elsevier.com/international-journal-of-hydrogen-energy - however, I am not aware of such an article.

I believe in most cases, different groups are looking for coatings to protect the carbon-fiber composites. SiC is one such possibility.

Another example - https://avs.scitation.org/doi/abs/10.1116/1.4977106?journalCode=jva
 

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