Induction heating theory clarification

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SUMMARY

This discussion clarifies the principles of induction heating, specifically addressing the feasibility of heating metal pieces using a hairpin-shaped resistor. It is established that applying AC power through the resistor can create a one-turn coil effect, potentially inducing currents in nearby metal objects. However, the effectiveness of this method is limited by the current level and spatial proximity to the metal pieces. For efficient induction heating, a high number of turns with low resistance is recommended to maximize ampere-turns without excessive current draw.

PREREQUISITES
  • Understanding of AC power principles
  • Basic knowledge of electromagnetic induction
  • Familiarity with resistor configurations
  • Concept of ampere-turns in induction heating
NEXT STEPS
  • Research the design and operation of induction heating coils
  • Explore the effects of current levels on induction heating efficiency
  • Learn about the role of resistance in induction heating applications
  • Investigate the use of different materials in induction heating setups
USEFUL FOR

Mechanical engineers, electrical engineers, and anyone interested in the principles and applications of induction heating technology.

pstreufert
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Hi all,

I'm trying to understand induction heating, specifically if there can be inductive heating without a coil, simply power applied through a hairpin-shaped resistor. Imagine a big hair-pin-shaped resistor with power applied to one leg - near the bottom of these legs are small metal pieces. Is there any way the metal pieces can be heated by induction through such a setup? I'm a mechanical engineer, so electrical stuff was long ago and far away!

Thanks!

Patty
 
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Potentially, I guess it could happen...depending on the current level and the closeness in space...

Assuming that you are using AC through your resistor, one could say that you have a 1-turn coil, and so, it will induce currents on neighboring steel pieces...it is just that it will probably not be a very large current.

When induction heating is done on purpose, one makes sure to have A LOT of current (ampere-turns), by putting a lot of turns of low resistance without having to put out a large current (amperes).
 

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