Induction heating is the process of heating an electrically conducting object (usually a metal) by electromagnetic induction, through heat generated in the object by eddy currents. An induction heater consists of an electromagnet and an electronic oscillator that passes a high-frequency alternating current (AC) through the electromagnet. The rapidly alternating magnetic field penetrates the object, generating electric currents inside the conductor, called eddy currents. The eddy currents flowing through the resistance of the material heat it by Joule heating. In ferromagnetic (and ferrimagnetic) materials like iron, heat may also be generated by magnetic hysteresis losses. The frequency of current used depends on the object size, material type, coupling (between the work coil and the object to be heated) and the penetration depth.
An important feature of the induction heating process is that the heat is generated inside the object itself, instead of by an external heat source via heat conduction. Thus objects can be heated very rapidly. In addition there need not be any external contact, which can be important where contamination is an issue. Induction heating is used in many industrial processes, such as heat treatment in metallurgy, Czochralski crystal growth and zone refining used in the semiconductor industry, and to melt refractory metals that require very high temperatures. It is also used in induction cook-tops for heating containers of food; this is called induction cooking.
Summary: In a heating by induction experiment performed, the idea was to determine the efficiency of heating up a small steel cylinder, an aluminum cylinder and then compare the two efficiencies. The cylinder was surrounded by a metall coil that alternating current was going through...
Hello, I'm having trouble thinking of ways that I can measure the temperature of an object that I am heating using an Induction Heater. A little background: The coil and workpiece will be submerged in liquid, and due to most thermometers being metal it won't work with the induction heater. I'm...
Hi there,
I'm a material chemist, currently working on ceramics. I know the very basics of physics, but I have many doubts about electromagnetism.
How does induction heating exactly work? I understand that you use a hollow coil of copper with a cooling fluid circulating inside, through which...
I would like to get a clue of how to arrive at the power and frequency for an Induction heater. I am planning to heat a graphite rod upto 1200 degC and also to provide a heat flux of 1 MW/m2. The graphite rod dimension will be for one case Dia 5 and length 100 mm and in the second case will be...
Hi All,
I'm working on a process involving induction heating. I'm heating up an irregular shape ss die to make a bond. My dilemma is in my understanding of where the eddy currents will be that generate the heat (based on skin effect). The clam shell die is pictured below. The right hand...
Hi Everyone,
I will try to keep this short as I can and to the point, there is a bit of a back story, so bear with me.
For the last 18 months (on and off as life allows), I have been trying to develop an induction heating assisted machine for 2 reasons.
1 - To learn as much as I can by doing...
Hi, I want to heat magnetic nanoparticles in an AC magnetic field. I need a uniform and a magnetic field about 15- 25 mT ) . I have thought about some designs, can you tell me which one is the most suitable design for creating a uniform alternating magnetic field? I need this system for...