Is pressure loss a good thing ?

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SUMMARY

In hydronic heating systems, a high pressure drop across radiator valves is beneficial for effective flow measurement and balancing. A pressure drop is essential for adjusting flow rates, particularly when using balancing valves. For two-position systems, a pressure drop of 10% of available pressure is ideal, while modulating controls may require a drop of 20%. Proportional control in a steam system necessitates an 80% pressure drop for optimal performance, highlighting the importance of pressure loss in specific applications.

PREREQUISITES
  • Understanding of hydronic heating systems
  • Familiarity with balancing valves and their function
  • Knowledge of pressure drop concepts in fluid dynamics
  • Experience with hydronic manometers and flow measurement
NEXT STEPS
  • Research the principles of hydronic system balancing
  • Learn about the specifications and applications of circuit setters
  • Explore the impact of pressure drop on flow control in heating systems
  • Investigate the use of 3-way valves in modulating temperature control
USEFUL FOR

Heating engineers, HVAC technicians, and anyone involved in the design or maintenance of hydronic heating systems will benefit from this discussion.

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In a normal water based heating system (boiler, radiators etc) I'm told that having a high pressure-loss over the radiator valves is a good thing? I'm just having trouble seeing why, since I always considered pressure-loss as the enemy (head-loss etc). Why is this good?

Also, I hear that there should be a certain amount of loss over balancing valves? Supposedly because it eases measuring?
 
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You are correct: without a pressure drop, there is nothing to measure (or adjust) when you are balancing.

We're doing a project right now where my boss accidentally selected the wrong size circuit setter (a 3" instead of a 2") and when I tried to balance the flow through it, our hydronic manometer could not give steady readings because the pressure drop was too low.
 
Depends on what you are doing.

Two position (open and closed) water or steam, a low pressure drop is desired. Only require a drop of 10% of available pressure.

Modulating temperature control, such as Outdoor Reset, using a 3-way valve, the drop wants to be low, maybe 20% of available pressure.

Proportional control through a radiator or coil, the pressure drop wants to be higher, as you said. Industry standard is 3, 4, or 5 psi drop across a water control valve in a hydronic system. Or it can be equal to the pressure drop across the coil being controlled.

Proportional control in a 15 psi steam system requires 80% pressure drop for good control.

So, low pressure drop if you want to redirect or just stop the water flow (two position and modulating 3-way).

Higher pressure drop required if you need to just reduce or change the amount of flow (proportional control).
 

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