Is there a type of plastic that has a low melting point or low soft temperature?

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Discussion Overview

The discussion centers around the search for a type of plastic or material with a low melting point or low softening temperature suitable for creating a hollow ball that can be removed through a small hole. The context includes considerations for reusability and the requirement that the material must remain intact while being removed.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested

Main Points Raised

  • One participant inquires about plastics with low melting points or softening temperatures for a specific application involving a hollow ball.
  • Another participant suggests using a solvent to remove the plastic, but emphasizes that the plastic must be dry.
  • A third participant mentions the possibility of reusing the plastic, indicating that reusability is a key consideration.
  • One suggestion involves using waxes that melt below 100°C, with a recommendation to consult a company specializing in model waxes, noting potential limitations on reusability due to crystallization.
  • Beeswax is proposed as a potential option, with a question about its behavior after repeated uses.
  • A participant raises concerns about whether wax would hold together well enough to be removed from a small hole and questions the feasibility of blowing up wax to form a ball.
  • Polymorph, or polycaprolactone (PCL), is suggested as a thermoplastic with a melting point around 60 degrees Celsius.
  • Another participant mentions linear LDPE, noting its ability to handle significant stresses and strains while being moldable at 50 degrees Celsius.

Areas of Agreement / Disagreement

Participants express multiple competing views regarding suitable materials, and the discussion remains unresolved with no consensus on the best option.

Contextual Notes

There are limitations regarding the assumptions about material properties, such as the behavior of waxes after multiple uses and the specific requirements for the removal process.

peterje
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Is there a type of plastic that has a low melting point or better a low soft temperature?
What we need is to blow up a ball (3-7 cm in diameter), cover the ball except a 6mm hole, let it dry, and then removes the plastic ball through the 6mm hole.
So to remove the plastic it needs to be soft and still in one piece be able to get it out of the 6mm hole.
 
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You could alternatively use a solvent to remove your plastic?
 
kateman said:
You could alternatively use a solvent to remove your plastic?

When Removing the plastic it must be dry.
 
peterje said:
When Removing the plastic it must be dry.

Also we like to reuse the plastic if possible.
 
there are some kinds of waxes that melt significantly lower than 100C. i'd suggest speaking to a company that specializes in model waxes and similar materials. i recall that a company (Freeman?) was particularly helpful for me in the past. note that there is often a limit to how often you can reuse a wax before crystallization limits its meltability.
 
How about beeswax? I don't know if it tends to get grainy after repeated uses like paraffin does, but it might be worth a shot.
 
Will wax stick enough together to pull it out easily from a small hole?
Can you blowup wax to a ball or dos it has to be full of was? If full than how to get it out before it turn to liquid or sticky mass?
 
Try polymorph - has a melting point around 60 degrees - otherwise known as polycaprolactone (PCL) thermoplastic
 
Rubber balloon. Why do make this stuff so hard?
 
  • #10
try linear LDPE. Won't melt too easily but can handle extreme 500% stresses and 20% strains, and can be molded at 50 degrees.
 

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