Mechanics torsion analysis help

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SUMMARY

The discussion focuses on the torsion analysis of a 2-meter long shaft designed to transmit a torque of 1000 Nm, with a shear stress limit of 320 MPa. The shaft can be either a solid circular bar or a circular tube, with the tube's thickness specified as one-eighth of its outer diameter. The calculations involve determining the polar moment of inertia (J) using the formula J = π(D^4 - d^4) / 32, leading to the conclusion that the required outer diameter (D) of the tube is 28 mm after applying the torsion formula T/J = τ/r.

PREREQUISITES
  • Understanding of torsion mechanics and shear stress calculations
  • Familiarity with polar moment of inertia (J) for circular sections
  • Knowledge of torque transmission in mechanical design
  • Basic algebra and cube root calculations
NEXT STEPS
  • Study the derivation and application of the polar moment of inertia for various cross-sectional shapes
  • Learn about shear stress distribution in hollow versus solid shafts
  • Explore advanced torsion analysis techniques, including the use of finite element analysis (FEA)
  • Investigate material selection criteria based on allowable stress limits in mechanical design
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Mechanical engineers, students in engineering mechanics, and professionals involved in the design and analysis of rotating shafts and mechanical components.

bigbang42
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Homework Statement


the statement:
You are taked to design a 2m long shaft which is to be manufactured either as a solid circular bar or a circular tube. the shaft is required to transmit a torque of 100Nm without exceeding the alloqable strength of material.

Find the required outer diameter of the tube if the thickness of the tube is specified as one-eigth of the outer diameter?

shear stress = 320Mpa


Homework Equations


T/J = \tau /r

J= [pi(D^4 - d^4)] / 32


The Attempt at a Solution



thickness is 1/8
1/8 + 1/8 = 1/4

J= pi( D^4 - 0.75^4 D^4) / 32

work it out in sections
0.75^4 = 81/256 >>> 1 - 81/256 = 175/256 >>> 175/256 x pi = 2.14 >> 2.14 / 32 = 0.067D^4

then using the formula T/J = t/r

1000/0.067D^4 = 320x10^6 / D/2

get D on one side i get

1000 / 2 x 320 x 10^6 = 0.067D^4 / D

worked all that out then cube root it to get 0.028 which i then x1000 to get 28mm


I feel I'm on the right path ( i hope) but the whole 1/8 of the diameter has confused me and I'm wondering whether I've done that right. finding the "J" has to be my main concern i feel I've got the method right for finding D later on. If anyone can help my go through it and check everything is correct or if its wrong, advice on how to correct it would be fantastic.
thanks.
 
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Looks like you got it all correct, good step by step work. I assume the torque is 1000 Nm and not 100 Nm as originally stated.
 

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