How to Calculate Maximum Shear Stress: Solid Shaft with Locked Door Handle

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Discussion Overview

The discussion revolves around calculating the maximum shear stress in a solid circular shaft used as a door handle, subjected to a torque due to an applied force. Participants are examining the problem's parameters, equations, and the approach to finding the shear stress, which involves both torsional and vertical shear components.

Discussion Character

  • Homework-related
  • Technical explanation
  • Debate/contested

Main Points Raised

  • One participant outlines the problem and provides calculations for torque and shear stress, seeking verification of their approach.
  • Another participant questions whether the maximum shear stress is being calculated at the correct section and points out that the original post lacks a clear question.
  • Concerns are raised about the multiplication of torque by a distance, suggesting that this leads to incorrect units in the calculations.
  • Some participants emphasize the importance of considering both torsional shear stress and vertical shear stress due to the applied force.
  • There is a discussion about the units of the polar moment of inertia and the resulting shear stress, with one participant clarifying the relationship between torque, radius, and shear stress.

Areas of Agreement / Disagreement

Participants express differing views on the calculations and interpretations of the problem, particularly regarding the identification of torque and the inclusion of vertical shear stress. No consensus is reached on the correct approach or final answer.

Contextual Notes

Participants note limitations in the original post, including the lack of a clear question and potential errors in the calculations. There is also an acknowledgment of the need to consider multiple types of shear stress in the analysis.

aaronfue
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Homework Statement



A locked door handle is composed of a solid circular shaft AB with a diameter of b = 108mm and a flat plate BC with a force P = 69N applied at point C as shown. Let c = 532mm , d = 126mm , and e = 153mm .

Homework Equations



\taumax = \frac{Tc}{J}
T = internal torque acting at cross section
c = outer radius
J = polar moment of inertia → J = \frac{\pi}{2}c4

The Attempt at a Solution



I've converted all mm to m.
I just wanted to see if someone could verify that I am on the right track.
radius, c = 0.054 m

1. The torque caused by the P force:
69 N × 0.532 m = 36.71 N*m → acting along the length of the solid shaft.

2. Internal torque, T:
T = 36.71 N*m *0. 126 m = 4.62546 N*m → acting at section m-m

3. J = \frac{\pi}{2}0.054 m4 = 13.36×10-6m4

\taumax = \frac{(4.62546 N*m)*(0.054 m)}{13.36×10^{-6} m^4}
 

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Is the problem asking for max shear stress at the section m-m? You left out the actual question.
aaronfue said:

Homework Statement



A locked door handle is composed of a solid circular shaft AB with a diameter of b = 108mm and a flat plate BC with a force P = 69N applied at point C as shown. Let c = 532mm , d = 126mm , and e = 153mm .

Homework Equations



\taumax = \frac{Tc}{J}
T = internal torque acting at cross section
c = outer radius
J = polar moment of inertia → J = \frac{\pi}{2}c4

The Attempt at a Solution



I've converted all mm to m.
I just wanted to see if someone could verify that I am on the right track.
radius, c = 0.054 m

1. The torque caused by the P force:
69 N × 0.532 m = 36.71 N*m → acting along the length of the solid shaft.
Yes, but I wouldn't say it acts 'along' the length: it is an internal torque that acts about the axis AB
2. Internal torque, T:
T = 36.71 N*m *0. 126 m = 4.62546 N*m → acting at section m-m
Why are you multiplying a torque by a distance? Your result is in N*m^2 and incorrect.
3. J = \frac{\pi}{2}0.054 m4 = 13.36×10-6m4

\taumax = \frac{(4.62546 N*m)*(0.054 m)}{13.36×10^{-6} m^4}
Once you calculate the torsional shear stress, there is the vertical shear stress to consider from the vertical load P.

Please state the question.
 
Jay:

The shear stress due to an applied torque on a circular shaft is T * r / J. You overlooked the units of the polar moment of inertia J, which is m^4.

So,

tau = T*r/J which has units of N-m * m / m^4 = N/m^2 = Pa, a unit of stress, I believe.

tau = Tr/J is somewhat analogous to finding the bending stress in a beam, where

sigma = M * y / I
 
Last edited:
SteamKing said:
Jay:

The shear stress due to an applied torque on a circular shaft is T * r / J. You overlooked the units of the polar moment of inertia J, which is m^4.

So,

tau = T*r/J which has units of N-m * m / m^4 = N/m^2 = Pa, a unit of stress, I believe.

tau = Tr/J is somewhat analogous to finding the bending stress in a beam, where

sigma = M * y / I
The OP incorrectly identified the torque in item 2 of Post 1. The vertical shear in the rod was also neglected, if that is what the problem is asking.
 

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