Micro hydro turbine calculations

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SUMMARY

The discussion centers on calculating the necessary gross head and pipe diameter for a micro hydro turbine to generate 5kW of power with a net head of 20m. The participant has selected a 193.67mm schedule 80 PVC pipe and performed calculations yielding a flow rate of 0.032m³/s at 80% turbine efficiency. Discrepancies in velocity calculations arise from the chosen pipe diameter being larger than required for the desired power output. The correct diameter can be determined by rearranging the flow rate equation to solve for diameter while considering the turbine's efficiency.

PREREQUISITES
  • Understanding of micro hydro turbine principles
  • Knowledge of Bernoulli's equation
  • Familiarity with flow rate calculations
  • Basic concepts of friction loss in piping systems
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  • Calculate the correct pipe diameter using the equation Flow rate/0.25∏ x D² = 19.81 m/s
  • Research friction loss calculations in PVC piping systems
  • Explore the impact of pipe diameter on turbine efficiency
  • Learn about optimizing micro hydro turbine setups for maximum energy extraction
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Engineers, hydropower enthusiasts, and anyone involved in the design and optimization of micro hydro turbine systems.

Baggy1
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Hi!

I'v been looking into this for way too long and have come to that point where nothing makes sense, hoping you guys could help me out! :smile:

Basically i have been given a net head of 20m and need to provide a micro hydro turbine with 5kW of power for over one minute. What i want to find out is what gross head i would need to produce this and the diameter of the pipe to supply it.

I'v selected a pipe diameter of 193.67mm schedule 80 PVC for now, and these are the calculations i made:

Flow rate = 5000/0.8x1000x9.81x20 = 0.032m3/s at 80% efficiency(turbine)

Velocity = Flow rate/0.25∏x0.19^2 = 1.12 m/s

From Bernoulli's equation i have this:

sqrt(2xgx20)= 19.81 m/s is what i get for velocity

Could someone be kind enough to explain the differences in these results?

Also...

How would i work out the pipe diameter if the one i have written is incorrect? The reason i selected this size was because it would have less friction resulting in a reduced gross head length. Id have to work out the friction losses to find the gross head, this is what i did... not sure its the right way... again

I calculated the friction factor to be 0.04

Gross head - 0.04x20x1.12^2 / 0.19x2x9.81 = 20

Gross head = 20 + 0.27

Any help would be greatly appreciated :smile:

Thanks in advance
 
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Baggy1 said:
Velocity = Flow rate/0.25∏x0.19^2 = 1.12 m/s

From Bernoulli's equation i have this:

sqrt(2xgx20)= 19.81 m/s is what i get for velocity

Could someone be kind enough to explain the differences in these results?

The difference is because your pipe diameter is bigger than you need to generate 5kW.

You could find the "correct" diameter (ignoring friction) by solving
Flow rate/0.25∏ x D^2 = 19.81 m/s
for D.

This is assuming that your turbine can extract all the kinetic energy (OK, 80% of it) from the water at that flow rate and velocity.
 

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