MIcrofabrication suggestion required

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SUMMARY

The discussion focuses on determining the original size of a mask window used in silicon wafer microfabrication. The silicon wafer is 500 μm thick with a front surface orientation of {100}. After a through-wafer etch, a window measuring 50 μm by 80 μm is formed, with the etch rate of {111} surfaces being 1/100 that of {100} surfaces. To solve this problem, one must calculate the crystalline angle of the {111} planes and account for lateral etching, as detailed in Marc Madou's "Fundamentals of Microfabrication."

PREREQUISITES
  • Understanding of silicon wafer properties and orientations ({100}, {111})
  • Knowledge of anisotropic etching techniques in microfabrication
  • Familiarity with crystalline angles and their calculations
  • Basic principles of mask design in MEMS fabrication
NEXT STEPS
  • Study Marc Madou's "Fundamentals of Microfabrication" for in-depth knowledge
  • Research silicon anisotropic etching techniques and their applications
  • Learn about crystalline angles and their significance in etching processes
  • Explore online resources and lecture notes on microfabrication and MEMS
USEFUL FOR

This discussion is beneficial for microfabrication engineers, MEMS designers, and students studying semiconductor processing techniques.

farahtc
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A silicon wafer is 500 μm thick. The front surface is {100}. A mask consists of a rectangular window of unknown size. The sides of the window are parallel to <110>. After through-wafer etch, a window (50 μm by 80 μm) is formed on the other side of the wafer. Find the size of the original mask window assuming the etch rate of {111} surfaces is 1/100 that of {100} surfaces.

I need to solve this one. Can anyone suggest any book/website from where I can get some help regarding this one?
 
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You need to find the crystalline angle of the {111} planes, which is a constant and can be found in many places. Then you can set up an equation incorporating the slight lateral etching to find the original opening size. There are many websites and online lecture notes that discuss silicon anisotropic etching, so it shouldn't be too difficult.

Marc Madou's Fundamental of Microfabrication will tell you exactly what's going on and is a great reference for microfabrication / nanofabrication / MEMS questions.
 

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